The Komatsu HD1500-5 is a heavy-duty dump truck designed for demanding off-highway applications in mining and construction. Representing the fifth generation of this model, it is engineered for robust performance and reliability, capable of efficiently hauling large volumes of material. Its design focuses on powerful delivery for challenging terrain and gradients, with advanced operator controls and a comprehensive instrument panel contributing to its operational effectiveness. The HD1500-5 is recognized for its strong build and significant payload capacity, positioning it as a competitive option in the ultra-class mining dump truck segment.
This Operation & Maintenance Manual provides comprehensive guidance for the Komatsu HD1500-5 dump truck, covering serial numbers A30039 through A30048. It details essential procedures for operation, handling, lubrication, and maintenance, including checking and adjustment of various systems. The manual covers critical components such as the engine, fuel system, hydraulic system, operator cab controls, and instrument panel. Its purpose is to equip operators and technicians with the knowledge required to maintain peak performance, ensure safe operation through detailed safety precautions, and perform necessary service and troubleshooting, referencing diagnostic messages from the MOM system for effective problem resolution.
This is a COMPLETE Operation & Maintenance Manual for the KOMATSU HD1500-5 DUMP TRUCK.
SERIAL NUMBERS: A30039 thru A30048
TABLE OF CONTENTS:
=========
INTRODUCTION
FORWARD
ALERTS PAGE-A DESCRIPTION OF THE DANGER, WARNING, AND CAUTION SYMBOLS USED IN THIS MANUAL
TABLE OF CONTENTS
TRUCK MODEL ILLUSTRATION
ABOUT THIS MANUAL
STANDARD CHARTS AND TABLES
SAFETY
GENERAL SAFETY
PRECAUTIONS DURING OPERATION
PRECAUTIONS FOR MAINTENANCE
WARNING, CAUTION AND INSTRUCTION PLATES/DECALS
OPERATION
OPERATING INSTRUCTIONS
ENGINE START-UP SAFETY PRACTICES
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
PASSING
DUMPING
SAFE PARKING PROCEDURES
SHUTDOWN PROCEDURE
TOWING
OPERATOR CAB AND CONTROLS
INSTRUMENT PANEL AND INDICATORS
R.H. CONTROL/INDICTOR PANEL (FIGURE 3-7)
CENTER DISPLAY PANEL (FIGURE 3-8)
L.H. CONTROL/INDICATOR PANEL (POD) (FIGURE 3-8)
REAR OF OPERATOR CAB
ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS
MESSAGES FOR OPERATION AND MAINTENANCE ("MOM")
CENTER ELECTRONIC DISPLAY PANEL
MAINTENANCE
LUBRICATION AND SERVICE
HYDRAULIC TANK SERVICE
LINCOLN AUTOMATIC LUBRICATION SYSTEM
SPECIFICATIONS
MAJOR COMPONENT DESCRIPTIONS
SPECIFICATIONS
OPTIONAL EQUIPMENT
PAYLOAD METER II (REFER TO SEPARATE PAYLOAD METER II INDEX)
PAYLOAD METER II
RADIO, AM/FM STERO CASSETTE
=========
Model Specification: KOMATSU HD1500-5 DUMP TRUCK
Language: English
File Format: PDF
Total Pages: 162
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
=========
THIS MANUAL DESCRIBES PROCEDURES FOR OPERATION, HANDLING, LUBRICATION, MAINTENANCE, CHECKING, AND ADJUSTMENT. IT WILL HELP THE OPERATOR AND MAINTENANCE PERSONNEL REALIZE PEAK PERFORMANCE THROUGH EFFECTIVE, ECONOMICAL AND SAFE MACHINE OPERATION AND MAINTENANCE.
ALL MANUALS ARE WINDOWS VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!
INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT..
FIND IT...PRINT IT...USE IT...then Trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
This is a COMPLETE Operation & Maintenance Manual for the KOMATSU HD1500-5 DUMP TRUCK.
SERIAL NUMBERS: A30039 thru A30048
TABLE OF CONTENTS:
=========
INTRODUCTION
FORWARD
ALERTS PAGE-A DESCRIPTION OF THE DANGER, WARNING, AND CAUTION SYMBOLS USED IN THIS MANUAL
TABLE OF CONTENTS
TRUCK MODEL ILLUSTRATION
ABOUT THIS MANUAL
STANDARD CHARTS AND TABLES
SAFETY
GENERAL SAFETY
PRECAUTIONS DURING OPERATION
PRECAUTIONS FOR MAINTENANCE
WARNING, CAUTION AND INSTRUCTION PLATES/DECALS
OPERATION
OPERATING INSTRUCTIONS
ENGINE START-UP SAFETY PRACTICES
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
PASSING
DUMPING
SAFE PARKING PROCEDURES
SHUTDOWN PROCEDURE
TOWING
OPERATOR CAB AND CONTROLS
INSTRUMENT PANEL AND INDICATORS
R.H. CONTROL/INDICTOR PANEL (FIGURE 3-7)
CENTER DISPLAY PANEL (FIGURE 3-8)
L.H. CONTROL/INDICATOR PANEL (POD) (FIGURE 3-8)
REAR OF OPERATOR CAB
ENGINE CENTRY FUEL SYSTEM DIAGNOSTICS
MESSAGES FOR OPERATION AND MAINTENANCE ("MOM")
CENTER ELECTRONIC DISPLAY PANEL
MAINTENANCE
LUBRICATION AND SERVICE
HYDRAULIC TANK SERVICE
LINCOLN AUTOMATIC LUBRICATION SYSTEM
SPECIFICATIONS
MAJOR COMPONENT DESCRIPTIONS
SPECIFICATIONS
OPTIONAL EQUIPMENT
PAYLOAD METER II (REFER TO SEPARATE PAYLOAD METER II INDEX)
PAYLOAD METER II
RADIO, AM/FM STERO CASSETTE
=========
Model Specification: KOMATSU HD1500-5 DUMP TRUCK
Language: English
File Format: PDF
Total Pages: 162
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
=========
THIS MANUAL DESCRIBES PROCEDURES FOR OPERATION, HANDLING, LUBRICATION, MAINTENANCE, CHECKING, AND ADJUSTMENT. IT WILL HELP THE OPERATOR AND MAINTENANCE PERSONNEL REALIZE PEAK PERFORMANCE THROUGH EFFECTIVE, ECONOMICAL AND SAFE MACHINE OPERATION AND MAINTENANCE.
ALL MANUALS ARE WINDOWS VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!
INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT..
FIND IT...PRINT IT...USE IT...then Trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
