This workshop service repair manual covers the Clark CMP 50, CMP 60, and CMP 70 Forklift Trucks, equipped with the Perkins 1004.4T Diesel engine. Clark is a recognized manufacturer of material handling equipment, known for its robust and reliable machinery. The CMP series specifically denotes internal combustion pneumatic tire forklift trucks designed for demanding operational environments. These forklifts are engineered for efficiency and durability, making them a valuable asset in various industrial applications.
This comprehensive manual provides dealership-level service and repair information, mirroring the detail and clarity found in official factory manuals. It is intended for forklift technicians, maintenance personnel, and knowledgeable owners. The manual covers all major mechanical, hydraulic, and electrical components, offering detailed procedures for maintenance, repair, and troubleshooting. Included are engine systems, powertrain components, chassis systems, hydraulic and lift systems, electrical systems, and specific procedures for components like brakes, steering, and masts. With detailed pictures, diagrams, exploded views, and technical specifications, this manual serves as an essential resource for maintaining the optimal performance and longevity of your Clark forklift.
CLARK CMP 50 60 70 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK CMP 50 FORKLIFT TRUCK
CLARK CMP 60 FORKLIFT TRUCK
CLARK CMP 70 FORKLIFT TRUCK
ENGINE COVERED:
4.0L 4-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, PERKINS 1004.4T DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
LUBRICATION SYSTEM
FUEL INJECTION PUMP
ALTERNATORS SYSTEM
STARTER MOTORS SYSTEM
POWER STEERING PUMP
COOLING SYSTEM
TRANSAXLE OVERHAUL
FORWARD AND REVERSE CLUTCHES
CONVERTER HOUSING
OUTPUT FLANGE OIL SEAL SLEEVE
EXTERNAL PLUMBING AND PRESSURE
DRIVE AXLE OVERHAUL
DIFFERENTIAL CARRIER
AXLE HOUSING SYSTEM
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
WHEELS AND TIRES SYSTEM
PNEUMATIC WHEELS AND TIRES
DUAL-DRIVE WHEEL SYSTEM
STEER WHEEL SYSTEM
WHEEL CYLINDER-AUTOMATIC ADJUSTER
SERVICE AND INCHING BRAKES
BRAKE VALVE/MASTER CYLINDER OVERHAUL
PARKING BRAKE SYSTEM
STEERING SYSTEM
ROTARY VALVE BANK-GEROTOR SET
STEER CYLINDER SYSTEM
STEERING UNIT-PRIORITY VALVE
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK CMP 50 60 70 FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
CLARK CMP 50 60 70 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK CMP 50 FORKLIFT TRUCK
CLARK CMP 60 FORKLIFT TRUCK
CLARK CMP 70 FORKLIFT TRUCK
ENGINE COVERED:
4.0L 4-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, PERKINS 1004.4T DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
LUBRICATION SYSTEM
FUEL INJECTION PUMP
ALTERNATORS SYSTEM
STARTER MOTORS SYSTEM
POWER STEERING PUMP
COOLING SYSTEM
TRANSAXLE OVERHAUL
FORWARD AND REVERSE CLUTCHES
CONVERTER HOUSING
OUTPUT FLANGE OIL SEAL SLEEVE
EXTERNAL PLUMBING AND PRESSURE
DRIVE AXLE OVERHAUL
DIFFERENTIAL CARRIER
AXLE HOUSING SYSTEM
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
WHEELS AND TIRES SYSTEM
PNEUMATIC WHEELS AND TIRES
DUAL-DRIVE WHEEL SYSTEM
STEER WHEEL SYSTEM
WHEEL CYLINDER-AUTOMATIC ADJUSTER
SERVICE AND INCHING BRAKES
BRAKE VALVE/MASTER CYLINDER OVERHAUL
PARKING BRAKE SYSTEM
STEERING SYSTEM
ROTARY VALVE BANK-GEROTOR SET
STEER CYLINDER SYSTEM
STEERING UNIT-PRIORITY VALVE
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK CMP 50 60 70 FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
