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KYOCERA KM-C2520 KM-C3225 KM-C3232 Service Repair Manual

KYOCERA KM-C2520 KM-C3225 KM-C3232 Service Repair Manual

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  • Manufactured by
    Kyocera
This manual covers the KYOCERA KM-C2520, KM-C3225, and KM-C3232 series copiers. These devices are engineered for reliable performance in demanding office environments, offering advanced features and robust construction to ensure efficient document handling and reproduction. Their design prioritizes user accessibility and operational longevity, making them a cornerstone for businesses requiring high-quality copying and printing solutions.

The purpose of this comprehensive service manual is to provide detailed technical information for the maintenance, diagnosis, and repair of the specified KYOCERA copier models. It includes in-depth sections on specifications, installation procedures, maintenance modes, troubleshooting common issues, and step-by-step assembly and disassembly instructions for all major components. Additionally, it covers PWB replacement requirements, mechanical and electrical layouts, and operational details of key circuit boards, along with appendices containing parts lists, wiring diagrams, and periodic maintenance schedules. This manual is an essential resource for technicians and service personnel.

Service Manual KYOCERA KM-C2520, KM-C3225, KM-C3232;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KYOCERA KM-C2520, KM-C3225, KM-C3232 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KYOCERA KM-C2520, KM-C3225, KM-C3232 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names
(1) Body
(2) Operation panel
1-1-3 Machine cross section

1-2 INSTALLATION
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
(2) Setting initial copy modes
1-2-3 Installing the key counter (option)
1-2-4 Installing the memory (option)
1-2-5 Installing the hard disk (option)
1-2-6 Installing the network interface card (option)
1-2-7 Installing the serial interface board (option)

1-3 MAINTENANCE MODE
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of maintenance mode items
1-3-2 Service mode
(1) Executing a service item
1-3-3 Copier management
(1) Using the copier management mode
(2) Job accounting
(3) Default settings for copying
(4) Machine default
(5) Printer settings
(6) Scanner default settings
(7) Fax default setting
(8) Setting MP tray
(9) Registering non-standard sizes for originals
(10) User adjustment
(11) Setting document management defaults
(12) Hard disk management
(13) Printing reports
(14) Checking total copy count
(15) Language

1-4 TROUBLESHOOTING
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-4-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Dirty on the back side
(4) Image is too light
(5) The background is colored
(6) Paper jams
(7) Toner drops on the paper conveying path
(8) Abnormal noise is heard
(9) One side of the copy image is darker than the other
(10) Dots appear on the image
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases
(14) Offset occurs
(15) Image is partly missing
(16) Fusing is poor
(17) Image is out of focus
(18) Colors are printed offset to each other
(19) Image center does not align with the original center
1-4-4 Electric problems
1-4-5 Mechanical problems

1-5 ASSEMBLY AND DISASSEMBLY
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum
(3) Toner
(4) How to tell a genuine Kyocera Mita toner container
1-5-2 Paper feed section
(1) Detaching and refitting the forwarding, paper feed and separation pulleys
(2) Detaching and refitting the MP unit
(3) Detaching and refitting the MP forwarding, MP paper feed and MP separation pulleys
1-5-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(3) Detaching and refitting the ISU (reference)
(4) Detaching and refitting the laser scanner unit
(5) Manual color registration adjustment
1-5-4 Image formation section
(1) Detaching and refitting the image formation holder
(2) Detaching and refitting the developing unit
(3) Detaching and refitting the drum unit
(4) Detaching and refitting the charger roller unit
1-5-5 Transfer section
(1) Detaching and refitting the transfer belt unit
(2) Detaching and refitting the transfer roller
1-5-6 Fuser section
(1) Detaching and refitting the fuser unit
1-5-7 Other
(1) Detaching and refitting the engine PWB
(2) Detaching and refitting the conveying drive unit
(3) Detaching and refitting the registration clutch
(4) Detaching and refitting the right filter and rear filter
(5) Detaching and refitting the LSU cleaning clutch

1-6 REQUIREMENT ON PWB REPLACEMENT
1-6-1 Upgrading the firmware
1-6-2 Remarks on main PWB replacement
1-6-3 Remarks on scanner PWB replacement
1-6-4 Remarks on printer PWB replacement

2-1 MECHANICAL CONSTRUCTION
2-1-1 Paper feed section
(1) Cassette paper feed section
(2) MP tray paper feed section
2-1-2 Drum section
(1) Drum section
2-1-3 Developing section
(1) Developing section
2-1-4 Optical section
(1) Image scanner section
(2) Laser scanner section

2-1-5 Transfer/separation section
(1) Primary transfer section
(2) Secondary transfer/separation section
2-1-6 Fuser section
(1) Fuser section
2-1-7 Eject/feedshift section
(1) Eject/feedshift section
2-1-8 Duplex section
(1) Duplex section

2-2 ELECTRICAL PARTS LAYOUT
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Others

2-3 OPERATION OF THE PWBs
2-3-1 Power source PWB
2-3-2 Engine PWB

2-4 APPENDIXES
Maintenance parts list
Maintenance kits
Periodic maintenance procedures
Chart of image adjustment procedures
Wiring diagram No.1
Wiring diagram No.2
Wiring diagram No.3
Wiring diagram No.4
Wiring diagram No.5
Wiring diagram No.6

INSTALLATION GUIDE
DOCUMENT PROCESSOR
PAPER FEEDER
3000 SHEETS PAPER FEEDER
DOCUMENT FINISHER
3000 SHEETS DOCUMENT FINISHER
CENTER-FOLDING UNIT
MAILBOX
HOLE PUNCH UNIT
JOB SEPARATOR
FACSIMILE SYSTEM
Data Security Kit (D)
UG-31

Numbers of pages: 462.


Service Manual KYOCERA KM-C2520, KM-C3225, KM-C3232;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KYOCERA KM-C2520, KM-C3225, KM-C3232 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KYOCERA KM-C2520, KM-C3225, KM-C3232 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names
(1) Body
(2) Operation panel
1-1-3 Machine cross section

1-2 INSTALLATION
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
(2) Setting initial copy modes
1-2-3 Installing the key counter (option)
1-2-4 Installing the memory (option)
1-2-5 Installing the hard disk (option)
1-2-6 Installing the network interface card (option)
1-2-7 Installing the serial interface board (option)

1-3 MAINTENANCE MODE
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of maintenance mode items
1-3-2 Service mode
(1) Executing a service item
1-3-3 Copier management
(1) Using the copier management mode
(2) Job accounting
(3) Default settings for copying
(4) Machine default
(5) Printer settings
(6) Scanner default settings
(7) Fax default setting
(8) Setting MP tray
(9) Registering non-standard sizes for originals
(10) User adjustment
(11) Setting document management defaults
(12) Hard disk management
(13) Printing reports
(14) Checking total copy count
(15) Language

1-4 TROUBLESHOOTING
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-4-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Dirty on the back side
(4) Image is too light
(5) The background is colored
(6) Paper jams
(7) Toner drops on the paper conveying path
(8) Abnormal noise is heard
(9) One side of the copy image is darker than the other
(10) Dots appear on the image
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases
(14) Offset occurs
(15) Image is partly missing
(16) Fusing is poor
(17) Image is out of focus
(18) Colors are printed offset to each other
(19) Image center does not align with the original center
1-4-4 Electric problems
1-4-5 Mechanical problems

1-5 ASSEMBLY AND DISASSEMBLY
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum
(3) Toner
(4) How to tell a genuine Kyocera Mita toner container
1-5-2 Paper feed section
(1) Detaching and refitting the forwarding, paper feed and separation pulleys
(2) Detaching and refitting the MP unit
(3) Detaching and refitting the MP forwarding, MP paper feed and MP separation pulleys
1-5-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(3) Detaching and refitting the ISU (reference)
(4) Detaching and refitting the laser scanner unit
(5) Manual color registration adjustment
1-5-4 Image formation section
(1) Detaching and refitting the image formation holder
(2) Detaching and refitting the developing unit
(3) Detaching and refitting the drum unit
(4) Detaching and refitting the charger roller unit
1-5-5 Transfer section
(1) Detaching and refitting the transfer belt unit
(2) Detaching and refitting the transfer roller
1-5-6 Fuser section
(1) Detaching and refitting the fuser unit
1-5-7 Other
(1) Detaching and refitting the engine PWB
(2) Detaching and refitting the conveying drive unit
(3) Detaching and refitting the registration clutch
(4) Detaching and refitting the right filter and rear filter
(5) Detaching and refitting the LSU cleaning clutch

1-6 REQUIREMENT ON PWB REPLACEMENT
1-6-1 Upgrading the firmware
1-6-2 Remarks on main PWB replacement
1-6-3 Remarks on scanner PWB replacement
1-6-4 Remarks on printer PWB replacement

2-1 MECHANICAL CONSTRUCTION
2-1-1 Paper feed section
(1) Cassette paper feed section
(2) MP tray paper feed section
2-1-2 Drum section
(1) Drum section
2-1-3 Developing section
(1) Developing section
2-1-4 Optical section
(1) Image scanner section
(2) Laser scanner section

2-1-5 Transfer/separation section
(1) Primary transfer section
(2) Secondary transfer/separation section
2-1-6 Fuser section
(1) Fuser section
2-1-7 Eject/feedshift section
(1) Eject/feedshift section
2-1-8 Duplex section
(1) Duplex section

2-2 ELECTRICAL PARTS LAYOUT
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Others

2-3 OPERATION OF THE PWBs
2-3-1 Power source PWB
2-3-2 Engine PWB

2-4 APPENDIXES
Maintenance parts list
Maintenance kits
Periodic maintenance procedures
Chart of image adjustment procedures
Wiring diagram No.1
Wiring diagram No.2
Wiring diagram No.3
Wiring diagram No.4
Wiring diagram No.5
Wiring diagram No.6

INSTALLATION GUIDE
DOCUMENT PROCESSOR
PAPER FEEDER
3000 SHEETS PAPER FEEDER
DOCUMENT FINISHER
3000 SHEETS DOCUMENT FINISHER
CENTER-FOLDING UNIT
MAILBOX
HOLE PUNCH UNIT
JOB SEPARATOR
FACSIMILE SYSTEM
Data Security Kit (D)
UG-31

Numbers of pages: 462.