Product Description
This manual covers the CLARK OP15X Electric Forklift Truck, a robust piece of material handling equipment designed for efficiency and reliability in industrial environments. Building on Clark's legacy as a pioneer in the industry, the OP15X represents a focused design for maneuverability and performance. This electric forklift, powered by a 24-volt battery system, features a shunt wound drive motor and a detailed drive unit gear case, ensuring dependable operation for a variety of applications. Its engineering prioritizes durability and ease of maintenance, making it a valuable asset for businesses requiring consistent material movement.
The purpose of this comprehensive Workshop Service Repair Manual is to provide owners, operators, and technicians with the essential information needed to maintain and repair the CLARK OP15X. It includes detailed procedures for periodic maintenance, lubrication, and component replacement across all major systems, including the powertrain, chassis, electrical, and hydraulic systems. The manual features detailed illustrations, step-by-step instructions, diagnostic flowcharts, and electrical and hydraulic circuit diagrams. This resource is designed to facilitate accurate troubleshooting, ensure correct repair procedures, and ultimately maximize the longevity and operational efficiency of the forklift.
CLARK OP15X OP-15X ELECTRIC FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK OP15X 24-VOLT ELECTRIC FORKLIFT TRUCK
DRIVE MOTOR COVERED:
24-VOLT BATTERY, 3.96-hp SHUNT WOUND TYPE DRIVE MOTOR
OPERATOR'S MANUAL ALSO INCLUDED
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
CHASSIS REPAIR AND REBUILD
FRONT COVER-FRONT PANEL
OPERATOR PLATFORM
CONSOLE COVER-FLOOR MAT
BATTERY COMPARTMENT
BATTERY STOP PLATE-BATTERY ROLLERS
OPERATOR CONTROL SYSTEM
THROTTLE POTENTIOMETER TEST
MULTI-FUNCTION CONTROL HANDLE
STEER WHEEL-PALLET CLAMP-TETHER
DECALS-DEADMAN PEDAL
ELECTRIC MOTOR SYSTEM
PUMP MOTOR-DRIVE MOTOR
FAN MOTOR ASSEMBLY
TRANSMISSION SYSTEM
DRIVE UNIT GEAR CASE
AXLE SHAFT AND BEVEL GEAR
SPIRAL GEAR AND HELICAL GEAR
BEARING CUP AND SHIM
ELECTRIC BRAKE SYSTEM
BRAKE FRICTION PLATE (ROTOR)
DRIVE WHEEL-LOAD WHEELS
SIDE GUIDE ROLLERS SYSTEM
STEERING ARM & LEVER
STEERING WHEEL SYSTEM
STEERING ENCODER SYSTEM
STEERING BEARING SYSTEM
ELECTRICAL FUNCTIONS
ELECTRONIC COMPONENTS
BATTERY-BATTERY CONNECTOR
LIGHTS-HORN-TRAVEL ALARM
INSTRUMENT PANEL AND DISPLAYS
START/STOP SWITCHES
EMERGENCY POWER OFF (EPO)
MAST SWITCHES-STEER SWITCHES
FUSES-CONTACTOR PANEL
TRACTION POWER AMPLIFIER (TPA)
HYDRAULIC SYSTEM
HYDRAULIC RESERVOIR
MANUAL RELEASE VALVE
LIFT MANIFOLD-LIFT PUMP
MAST STAGING CYLINDER
PLATFORM REPAIR AND REBUILD
LIFTING GEAR-FORK ASSEMBLY
PALLET CLAMP SYSTEM
HANDSET SELF TEST & SET UP
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
CLARK OP15X OP-15X ELECTRIC FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK OP15X 24-VOLT ELECTRIC FORKLIFT TRUCK
DRIVE MOTOR COVERED:
24-VOLT BATTERY, 3.96-hp SHUNT WOUND TYPE DRIVE MOTOR
OPERATOR'S MANUAL ALSO INCLUDED
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
CHASSIS REPAIR AND REBUILD
FRONT COVER-FRONT PANEL
OPERATOR PLATFORM
CONSOLE COVER-FLOOR MAT
BATTERY COMPARTMENT
BATTERY STOP PLATE-BATTERY ROLLERS
OPERATOR CONTROL SYSTEM
THROTTLE POTENTIOMETER TEST
MULTI-FUNCTION CONTROL HANDLE
STEER WHEEL-PALLET CLAMP-TETHER
DECALS-DEADMAN PEDAL
ELECTRIC MOTOR SYSTEM
PUMP MOTOR-DRIVE MOTOR
FAN MOTOR ASSEMBLY
TRANSMISSION SYSTEM
DRIVE UNIT GEAR CASE
AXLE SHAFT AND BEVEL GEAR
SPIRAL GEAR AND HELICAL GEAR
BEARING CUP AND SHIM
ELECTRIC BRAKE SYSTEM
BRAKE FRICTION PLATE (ROTOR)
DRIVE WHEEL-LOAD WHEELS
SIDE GUIDE ROLLERS SYSTEM
STEERING ARM & LEVER
STEERING WHEEL SYSTEM
STEERING ENCODER SYSTEM
STEERING BEARING SYSTEM
ELECTRICAL FUNCTIONS
ELECTRONIC COMPONENTS
BATTERY-BATTERY CONNECTOR
LIGHTS-HORN-TRAVEL ALARM
INSTRUMENT PANEL AND DISPLAYS
START/STOP SWITCHES
EMERGENCY POWER OFF (EPO)
MAST SWITCHES-STEER SWITCHES
FUSES-CONTACTOR PANEL
TRACTION POWER AMPLIFIER (TPA)
HYDRAULIC SYSTEM
HYDRAULIC RESERVOIR
MANUAL RELEASE VALVE
LIFT MANIFOLD-LIFT PUMP
MAST STAGING CYLINDER
PLATFORM REPAIR AND REBUILD
LIFTING GEAR-FORK ASSEMBLY
PALLET CLAMP SYSTEM
HANDSET SELF TEST & SET UP
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
