The Mitsubishi L200 / Triton, produced between 1996 and 2015, is a highly capable and durable pickup truck renowned for its robust construction and off-road performance. This versatile vehicle, available in various body styles including Single Cab, Extended Cab, and Double Cab, has served diverse needs from commercial hauling to recreational adventures. Its engineering emphasizes reliability and longevity, often competing with other leading mid-size trucks. Key attributes include strong powertrains, effective 4WD systems, and a resilient chassis designed to withstand demanding conditions.
This comprehensive workshop repair and service manual provides factory-level information for maintaining and repairing the Mitsubishi L200/Triton models from 1996 to 2015. It covers an extensive range of systems, including detailed diagnostics and repair procedures for engines (such as 4D56, 4M40, 6G72), transmissions, drivetrain, suspension, brakes, steering, electrical systems, and bodywork. The manual also includes scheduled maintenance tasks, troubleshooting guides, rebuild instructions, and critical technical specifications like torque values and special tool requirements, empowering owners and technicians to effectively service and preserve the vehicle's performance and integrity.
Mitsubishi L200 1996-2015 Workshop Repair & Service Manual
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1996-2015 Mitsubishi Triton/L200 Pickup. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual 1996-2015 Mitsubishi L200 Truck is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
MAKE: Mitsubishi
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MODEL: Triton / L200
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YEAR: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
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LANGUAGE: English
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FORMAT: PDF, ISO (32-bit Windows)
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SIZE: 3.4 GB
EXCERPT:
MANUAL TRANSMISSION (FR)
CONTENTS
MANUAL TRANSMISSION (FR). . . . . . . . . . . . . . . 22A
MANUAL TRANSMISSION OVERHAUL . . . . . . . . . 22B
MANUAL TRANSMISSION OVERHAUL . . . . . . . . . 22C
...
TRANSFER OIL LEVEL CHECK
1. Remove the filler plug and gasket.
2. Check that the oil level is up to the lower edge of the filler plug hole.
3. Check that the oil is not noticeably dirty.
4. Install the filler plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
TRANSFER OIL REPLACEMENT
1. Remove the filler plug and gasket.
2. Remove the drain plug and gasket, and then drain the oil.
3. Install the drain plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
4. Fill with gear oil API classification GL-3 SAE 75W-
85 or API classification GL-4 SAE 75W-85 until
the level comes to the lower portion of filler plug hole.
Quantity: 2.5 L
5. Install the filler plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
4WD DETECTION SWITCH CONTINUITY
CHECK
Check the continuity between terminals of the black connector and earth indicated in the illustration.
...
MANUAL TRANSMISSION OVERHAUL
Do not damage to the oil seal lip during the installation.
56.Apply sealant to the threads. Install the front bearing retainer to the transmission case subassembly and tighten the bolts to the specified torque of 16.5 ± 5.0 N⋅m.
Special sealant: Mitsubishi genuine sealant Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant application as it is precoated with sealant.
57.Install the reverse restrict pin assembly to the extension housing sub-assembly.
AK604897AB
58.Install the slotted spring pin to the reverse restrict pin assembly.
59.Apply sealant to the threads. Tighten the straight screw plug with head to the specified torque of 18.5 ± 5.5 N⋅m.
Special sealant: Mitsubishi genuine sealant
Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant application as it is precoated with sealant.
...
Mitsubishi L200 1996-2015 Workshop Repair & Service Manual
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1996-2015 Mitsubishi Triton/L200 Pickup. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual 1996-2015 Mitsubishi L200 Truck is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
MAKE: Mitsubishi
--- --- --- --- --- --- --- --- ---
MODEL: Triton / L200
--- --- --- --- --- --- --- --- ---
YEAR: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
--- --- --- --- --- --- --- --- ---
LANGUAGE: English
--- --- --- --- --- --- --- --- ---
FORMAT: PDF, ISO (32-bit Windows)
--- --- --- --- --- --- --- --- ---
SIZE: 3.4 GB
EXCERPT:
MANUAL TRANSMISSION (FR)
CONTENTS
MANUAL TRANSMISSION (FR). . . . . . . . . . . . . . . 22A
MANUAL TRANSMISSION OVERHAUL . . . . . . . . . 22B
MANUAL TRANSMISSION OVERHAUL . . . . . . . . . 22C
...
TRANSFER OIL LEVEL CHECK
1. Remove the filler plug and gasket.
2. Check that the oil level is up to the lower edge of the filler plug hole.
3. Check that the oil is not noticeably dirty.
4. Install the filler plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
TRANSFER OIL REPLACEMENT
1. Remove the filler plug and gasket.
2. Remove the drain plug and gasket, and then drain the oil.
3. Install the drain plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
4. Fill with gear oil API classification GL-3 SAE 75W-
85 or API classification GL-4 SAE 75W-85 until
the level comes to the lower portion of filler plug hole.
Quantity: 2.5 L
5. Install the filler plug and new gasket, then tighten them to the specified torque.
Tightening torque: 32 ± 2 N⋅m
4WD DETECTION SWITCH CONTINUITY
CHECK
Check the continuity between terminals of the black connector and earth indicated in the illustration.
...
MANUAL TRANSMISSION OVERHAUL
Do not damage to the oil seal lip during the installation.
56.Apply sealant to the threads. Install the front bearing retainer to the transmission case subassembly and tighten the bolts to the specified torque of 16.5 ± 5.0 N⋅m.
Special sealant: Mitsubishi genuine sealant Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant application as it is precoated with sealant.
57.Install the reverse restrict pin assembly to the extension housing sub-assembly.
AK604897AB
58.Install the slotted spring pin to the reverse restrict pin assembly.
59.Apply sealant to the threads. Tighten the straight screw plug with head to the specified torque of 18.5 ± 5.5 N⋅m.
Special sealant: Mitsubishi genuine sealant
Part No. MD974421 or equivalent
NOTE: The new bolt does not require sealant application as it is precoated with sealant.
...
