The Hyster Challenger H135XL and H155XL forklifts, generations G006 and F006, are robust machines engineered for heavy lifting and material handling operations. These internal combustion engine-powered forklifts offer a range of engine options, including GM V6 and Perkins Diesel configurations, and are equipped with either manual transmission or a two-speed powershift transmission. Their design emphasizes reliability and efficiency, making them suitable for demanding industrial environments.
This Service Repair Manual provides comprehensive guidance for the Hyster Challenger H135XL and H155XL forklifts. It covers essential maintenance procedures, troubleshooting steps, and detailed technical specifications, including information on the hydraulic, electrical, and drive train systems. The manual also includes details on engine control modules, braking systems, and steering mechanisms, along with diagrams and capacities. Its purpose is to assist owners, mechanics, and technicians in maintaining the optimal performance and longevity of these forklifts through routine and preventive care.
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
***************
Models Covered:
HYSTER CHALLENGER H135XL (F006) FORKLIFT
HYSTER CHALLENGER H155XL (F006) FORKLIFT
HYSTER CHALLENGER H135XL (G006) FORKLIFT
HYSTER CHALLENGER H155XL (G006) FORKLIFT
****************
Manual Contents:
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS ENGINES 4.236, 4.2482
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
MANUAL TRANSMISSION AND OIL CLUTCH
TWO-SPEED PS TRANS-DESCR / OPER
TWO-SPEED PS TRANSMISSION-REPAIR
SPEED REDUCER
DIFFERENTIAL
DRIVE AXLE
STEERING CONTROL UNIT
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
'HYDRAULIC VANE PUMPS
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
MASTS
METRIC AND INCH (SAE) FASTENERS
CAPACITIES and SPECIFICATIONS
DIAGRAMS
PERIODIC MAINTENANCE
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
****************
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
***************
Models Covered:
HYSTER CHALLENGER H135XL (F006) FORKLIFT
HYSTER CHALLENGER H155XL (F006) FORKLIFT
HYSTER CHALLENGER H135XL (G006) FORKLIFT
HYSTER CHALLENGER H155XL (G006) FORKLIFT
****************
Manual Contents:
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS ENGINES 4.236, 4.2482
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
MANUAL TRANSMISSION AND OIL CLUTCH
TWO-SPEED PS TRANS-DESCR / OPER
TWO-SPEED PS TRANSMISSION-REPAIR
SPEED REDUCER
DIFFERENTIAL
DRIVE AXLE
STEERING CONTROL UNIT
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
'HYDRAULIC VANE PUMPS
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
MASTS
METRIC AND INCH (SAE) FASTENERS
CAPACITIES and SPECIFICATIONS
DIAGRAMS
PERIODIC MAINTENANCE
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
****************
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
