This workshop service repair manual covers the CLARK ESM-II series forklifts, including models 12, 15, 15S, 17, 20, 22, and 25. These forklifts are engineered for reliable performance in various material handling applications. The drive motors, operating at 36V, are a key component of their robust design, featuring a series wound type with a 6.64-inch diameter. The comprehensive coverage within this manual ensures that owners and operators can maintain the integrity and efficiency of their CLARK forklifts.
This manual provides extensive guidance for maintenance, repair, and troubleshooting. It includes detailed procedures for periodic maintenance, lubrication charts, and tightening torque specifications. The scope encompasses the entire forklift system, from electrical controls and battery charging to hydraulic and brake systems, as well as drive axles, wheels, tires, and upright assemblies. Diagnostic troubleshooting guides, along with hydraulic and electrical diagrams, are provided to assist in identifying and resolving issues, ensuring the continued optimal operation of your CLARK forklift.
CLARK ESM-II 12 15 17 20 22 25 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK ESM-II 12, 15, 15S, 17, 20, 22, 25 FORKLIFT
DRIVE MOTOR COVERED: 36V, 6.64 in. DIAMETER, SERIES WOUND
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY/BATTERY CHARGING
BATTERY ELECTROLYTE
ELECTRICAL CONTROL HANDLE
TILT, AUXILIARY 1 AND AUXILIARY 2 SWITCHES
TRANSDUCER (SPEED CONTROL) FORWARD AND REVERSE SWITCHES
ELECTRICAL MOTORS
DRIVE MOTORS SYSTEM
HYDRAULIC PUMP MOTOR
STEER PUMP MOTOR
ELECTRICAL CONTROLS
CONTROL PANEL SYSTEM
SOLENOID CONTROL CARD
EV100 LXT CONTROL PANEL SUPPLEMENT
DRIVE AXLE SYSTEM
CUSHION WHEELS AND TIRES
STEERING WHEEL & TIRE
PNEUMATIC DRIVE TIRE AND WHEEL
BRAKE SYSTEM AND BLEEDING
BRAKE SLAVE CYLINDER
STEERING GEAR & AXLE
POWER STEERING PUMP
STEERING TORQUE GENERATOR
MAIN HYDRAULIC PUMP
HYDRAULIC SUMP AND FILTER
MAIN CONTROL VALVE
RELIEF VALVE-LOAD CHECK VALVE
FACE SEAL FITTINGS
HYDRAULIC SYSTEM PRESSURE
FLOW CONTROLS - SELECTOR SOLENOID VALVE
HYDRAULIC SUPPLY SYSTEM
TILT CYLINDER-LIFT CYLINDERS
DEVICE SELECTOR SOLENOID VALVE
TRIPLE STAGE UPRIGHT
STANDARD (TWO STAGE) UPRIGHT
RAIL SHIM-CARRIAGE SHIM
LIFT CHAINS (STANDARD AND TSUS)
CARRIAGE CHAINS (TSUS)
CHAIN LUBRICATION
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
CLARK ESM-II 12 15 17 20 22 25 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK ESM-II 12, 15, 15S, 17, 20, 22, 25 FORKLIFT
DRIVE MOTOR COVERED: 36V, 6.64 in. DIAMETER, SERIES WOUND
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY/BATTERY CHARGING
BATTERY ELECTROLYTE
ELECTRICAL CONTROL HANDLE
TILT, AUXILIARY 1 AND AUXILIARY 2 SWITCHES
TRANSDUCER (SPEED CONTROL) FORWARD AND REVERSE SWITCHES
ELECTRICAL MOTORS
DRIVE MOTORS SYSTEM
HYDRAULIC PUMP MOTOR
STEER PUMP MOTOR
ELECTRICAL CONTROLS
CONTROL PANEL SYSTEM
SOLENOID CONTROL CARD
EV100 LXT CONTROL PANEL SUPPLEMENT
DRIVE AXLE SYSTEM
CUSHION WHEELS AND TIRES
STEERING WHEEL & TIRE
PNEUMATIC DRIVE TIRE AND WHEEL
BRAKE SYSTEM AND BLEEDING
BRAKE SLAVE CYLINDER
STEERING GEAR & AXLE
POWER STEERING PUMP
STEERING TORQUE GENERATOR
MAIN HYDRAULIC PUMP
HYDRAULIC SUMP AND FILTER
MAIN CONTROL VALVE
RELIEF VALVE-LOAD CHECK VALVE
FACE SEAL FITTINGS
HYDRAULIC SYSTEM PRESSURE
FLOW CONTROLS - SELECTOR SOLENOID VALVE
HYDRAULIC SUPPLY SYSTEM
TILT CYLINDER-LIFT CYLINDERS
DEVICE SELECTOR SOLENOID VALVE
TRIPLE STAGE UPRIGHT
STANDARD (TWO STAGE) UPRIGHT
RAIL SHIM-CARRIAGE SHIM
LIFT CHAINS (STANDARD AND TSUS)
CARRIAGE CHAINS (TSUS)
CHAIN LUBRICATION
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
