This Service and Repair Manual covers the Mercury MerCruiser Black Scorpion marine engine, a powerful and reliable marine propulsion system. Designed for optimal performance, this engine is available in GM V-8 configurations with displacements of 5.0L, 5.7L, and 6.2L. It features advanced fuel injection and carburetor systems, along with robust ignition, cooling, and exhaust systems, all engineered for durability and efficiency in marine environments. The comprehensive design also includes sophisticated electrical systems for starting, charging, and instrumentation, as well as an electronic control module with self-diagnostic capabilities and an audio warning system for enhanced operational safety.
This manual provides essential information for the maintenance, repair, and troubleshooting of your Mercury MerCruiser Black Scorpion engine. It details critical procedures for removal and installation, offers technical specifications including torque values and special tool requirements, and covers various drive systems such as Velvet Drives, V-Drive, and Hurth transmissions. Furthermore, the manual includes guidance on driveshafts, engine mounting, steering and alignment, hydraulic systems, and electrical wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in ensuring the continued optimal performance and longevity of their marine engine.
MERCURY MERCRUISER BLACK SCORPION 5.0L 5.7L 6.2L GM V-8 SERVICE REPAIR MANUAL
ENGINE COVERED: MerCruiser GM BLACK SCORPION
5.0L (305 CID) V-8 CYLINDER
5.7L (350 CID) V-8 CYLINDER
6.2L (377 CID) V-8 CYLINDER
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL & INSTALLATION
ENGINE SYSTEM
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
INSTRUMENTATION
ELECTRICAL WIRING
FUEL SYSTEM
FUEL INJECTION
COOLING SYSTEM
EXHAUST SYSTEM
DRIVES/VELVET DRIVES
DRIVESHAFT/PROPELLER SHAFT
POWER STEERING SYSTEM
ALIGNMENT SYSTEM
TORQUE SPECIFICATION
SPECIAL TOOLS
ENGINE MOUNTING SYSTEM
LIGHTING SYSTEM
GAUGES-SENDERS-SWITCHES
AUDIO WARNING SYSTEM
BARREL CARBURETOR SYSTEM
ECM SELF-DIAGNOSTICS
ELECTRONIC CONTROL MODULE
ENGINE CONTROL MODULE
V-DRIVE TRANSMISSION
HURTH TRANSMISSION
FLYWHEEL HOUSING
HYDRAULIC SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
MERCURY MERCRUISER BLACK SCORPION 5.0L 5.7L 6.2L GM V-8 SERVICE REPAIR MANUAL
ENGINE COVERED: MerCruiser GM BLACK SCORPION
5.0L (305 CID) V-8 CYLINDER
5.7L (350 CID) V-8 CYLINDER
6.2L (377 CID) V-8 CYLINDER
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL & INSTALLATION
ENGINE SYSTEM
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
INSTRUMENTATION
ELECTRICAL WIRING
FUEL SYSTEM
FUEL INJECTION
COOLING SYSTEM
EXHAUST SYSTEM
DRIVES/VELVET DRIVES
DRIVESHAFT/PROPELLER SHAFT
POWER STEERING SYSTEM
ALIGNMENT SYSTEM
TORQUE SPECIFICATION
SPECIAL TOOLS
ENGINE MOUNTING SYSTEM
LIGHTING SYSTEM
GAUGES-SENDERS-SWITCHES
AUDIO WARNING SYSTEM
BARREL CARBURETOR SYSTEM
ECM SELF-DIAGNOSTICS
ELECTRONIC CONTROL MODULE
ENGINE CONTROL MODULE
V-DRIVE TRANSMISSION
HURTH TRANSMISSION
FLYWHEEL HOUSING
HYDRAULIC SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
