This workshop service repair manual covers the CLARK C500 OVERHAUL forklift, designed for efficient material handling. Engineered for reliability, this forklift offers robust performance across various applications. Its advanced design incorporates powerful engine options, including Gasoline, Diesel, and Perkins Diesel, paired with versatile transmission systems like Hydratrk and Manual, ensuring optimal operation in demanding environments. The CLARK C500 OVERHAUL is built to provide dependable service, making it a valuable asset for any material handling operation.
This comprehensive English-language manual provides detailed information for maintaining and repairing your CLARK C500 OVERHAUL forklift. It includes extensive coverage of engine overhaul procedures for all engine types, fuel system maintenance including BENDIX-ZENITH carburetor and LPG systems, and electrical system repairs such as starter and alternator servicing. Furthermore, the manual details maintenance for the steering system, hydraulic components like pumps, valves, and cylinders, as well as lift system components. This resource is essential for owners, mechanics, and technicians seeking to ensure the longevity and optimal performance of their forklift.
CLARK C500 C500Y OVERHAUL WORKSHOP SERVICE MANUAL
ENGINE OVERHAUL (GAS)
ENGINE OVERHAUL (DIESEL)
ENGINE OVERHAUL (PERKINS DIESEL).
EXHAUST EMISSION SYSTEM
CARBURETOR OVERHAUL (BENDIX-ZENITH)
LPG SYSTEM MAINTENANCE
TRANSMISSION OVERHAUL (HYDRATRK)
TRANSMISSION OVERHAUL (MANUAL)
ENGINE TEST PROCEDURES
STARTER OVERHAUL
DISTRIBUTOR MAINTENANCE
ALTERNATOR MAINTENANCE
ALTERNATOR OVERALL
AXLE END MAINTENANCE
BRAKE MAINTENANCE
NEUTRAL STARTING SWITCH
STEER CYLINDER MAINTENANCE
HYDRAULIC PUMP OVERHAUL (GEAR)
HYDRAULIC PUMP OVERHAUL (VANE)
HYDRAULIC VALVE OVERHAUL
TILT LOCK VALVE
TILT CYLINDER
ACCUMULATOR OVERHAUL
UPRIGHT LIFT CYLINDER OVERHAUL.
UPRIGHT ROLLER CHECK AND ADJUSTMENT PROCEDURES
CLARK C500 C500Y OVERHAUL WORKSHOP SERVICE MANUAL
ENGINE OVERHAUL (GAS)
ENGINE OVERHAUL (DIESEL)
ENGINE OVERHAUL (PERKINS DIESEL).
EXHAUST EMISSION SYSTEM
CARBURETOR OVERHAUL (BENDIX-ZENITH)
LPG SYSTEM MAINTENANCE
TRANSMISSION OVERHAUL (HYDRATRK)
TRANSMISSION OVERHAUL (MANUAL)
ENGINE TEST PROCEDURES
STARTER OVERHAUL
DISTRIBUTOR MAINTENANCE
ALTERNATOR MAINTENANCE
ALTERNATOR OVERALL
AXLE END MAINTENANCE
BRAKE MAINTENANCE
NEUTRAL STARTING SWITCH
STEER CYLINDER MAINTENANCE
HYDRAULIC PUMP OVERHAUL (GEAR)
HYDRAULIC PUMP OVERHAUL (VANE)
HYDRAULIC VALVE OVERHAUL
TILT LOCK VALVE
TILT CYLINDER
ACCUMULATOR OVERHAUL
UPRIGHT LIFT CYLINDER OVERHAUL.
UPRIGHT ROLLER CHECK AND ADJUSTMENT PROCEDURES
