The Jungheinrich EFG 3xx Series Electric Forklift Trucks, manufactured between August 2004 and December 2008, represent a robust line of material handling equipment designed for efficiency and reliability. This series, encompassing models such as the EFG 316, EFG 316K, EFG 318, EFG 318K, and EFG 320, benefits from Jungheinrich's extensive heritage in developing high-quality warehouse technology. These trucks are engineered for demanding operational environments, offering a blend of performance, operator comfort, and advanced control systems, including CAN Bus integration and customizable operating programs. Their electric powertrain ensures environmentally conscious operation without compromising on power or functionality.
This comprehensive Workshop Service Repair Manual provides essential information for the maintenance, troubleshooting, and repair of the Jungheinrich EFG 3xx Series. It covers critical systems including the chassis, superstructure, drive, hydraulic system, electrical system, steering, and braking. Detailed procedures for routine maintenance, component overhaul, diagnostics, and system calibration are included, supported by high-quality images, circuit diagrams, and hydraulic diagrams. This manual is an indispensable resource for owners, service technicians, and maintenance personnel, ensuring the longevity and optimal performance of these electric forklift trucks through accurate, factory-original data.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Truck Type EFG 3xx.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
EFG 316 (08.2004-12.2008)
EFG 316K (08.2004-12.2008)
EFG 318 (08.2004-12.2008)
EFG 318K (08.2004-12.2008)
EFG 320 (08.2004-12.2008)
Format: PDF, 395 Pages
Language: English
Contents:
Operating Instructions
Technical Description of Components
Multi-Pilot 2xx Component Arrangement
Solo Pilot 2xx Component Arrangement
Multi-Pilot 3xx Component Arrangement
Solo Pilot 3xx Component Arrangement
Chassis/Superstructure:
Drive
Traction motor
For sensor bearing disassembly / assembly refer to 004 014 293 00008
Transmission
Wheels/Axles
Travel switch/Accelerator pedal
Brake system
Brake pedal
Parking brake
Multi-plate brake
Steering system
Steering column
EFG 2xx swivelling bolster
EFG 3xx Steering Axle
Power steering pump
Steering system block diagram
Chassis / load section connection
Tilt cylinder
Hydraulic system
Control panel
Control valve
Pump motor / pump / pressure filter
Electrical System
Solo Pilot block diagram
Multi Pilot block diagram
Information and Service Display
INFO displays
Effective hours on/off, sound on/off
Resetting the service interval counter
Resetting the UW interval counter
Activating / deactivating operating programs
Test and Setting Values / General Truck Data EFG 2xx / 3xx
Truck Maintenance
Service Manual Items
Steering angle sensor replacement / adjustment
Steering angle potentiometer replacement / adjustment
Brake multi-plate replacement
Braking distances, minimum braking ratio
Main brake cylinder (single stage)
Guidelines for brake line installation
Screw connection torques in brake systems
Brake fluid replacement
Parking brakes
Steering auxiliary motor connection layout
Outer cylinder replacement
Check dimensions and settings for masts with angled support rollers
Load chain elongation testing
Forks
Control valve standard setting
Assembly instructions for die ring screw connections
Lowering brakes and line brake safety devices
Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components
Notes on how to avoid malfunctions and material damage when cleaning an industrial truck
Colour coding key
Wheel bolt disassembly / assembly
Tilt speed setting
Sensor Bearing Disassembly/Assembly
AS 4812F and AS 4814H CAN Bus Controllers
LISA and Parameters
Electrical Wiring Diagrams
Hydraulic Diagrams
Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Truck Type EFG 3xx.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
EFG 316 (08.2004-12.2008)
EFG 316K (08.2004-12.2008)
EFG 318 (08.2004-12.2008)
EFG 318K (08.2004-12.2008)
EFG 320 (08.2004-12.2008)
Format: PDF, 395 Pages
Language: English
Contents:
Operating Instructions
Technical Description of Components
Multi-Pilot 2xx Component Arrangement
Solo Pilot 2xx Component Arrangement
Multi-Pilot 3xx Component Arrangement
Solo Pilot 3xx Component Arrangement
Chassis/Superstructure:
Drive
Traction motor
For sensor bearing disassembly / assembly refer to 004 014 293 00008
Transmission
Wheels/Axles
Travel switch/Accelerator pedal
Brake system
Brake pedal
Parking brake
Multi-plate brake
Steering system
Steering column
EFG 2xx swivelling bolster
EFG 3xx Steering Axle
Power steering pump
Steering system block diagram
Chassis / load section connection
Tilt cylinder
Hydraulic system
Control panel
Control valve
Pump motor / pump / pressure filter
Electrical System
Solo Pilot block diagram
Multi Pilot block diagram
Information and Service Display
INFO displays
Effective hours on/off, sound on/off
Resetting the service interval counter
Resetting the UW interval counter
Activating / deactivating operating programs
Test and Setting Values / General Truck Data EFG 2xx / 3xx
Truck Maintenance
Service Manual Items
Steering angle sensor replacement / adjustment
Steering angle potentiometer replacement / adjustment
Brake multi-plate replacement
Braking distances, minimum braking ratio
Main brake cylinder (single stage)
Guidelines for brake line installation
Screw connection torques in brake systems
Brake fluid replacement
Parking brakes
Steering auxiliary motor connection layout
Outer cylinder replacement
Check dimensions and settings for masts with angled support rollers
Load chain elongation testing
Forks
Control valve standard setting
Assembly instructions for die ring screw connections
Lowering brakes and line brake safety devices
Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components
Notes on how to avoid malfunctions and material damage when cleaning an industrial truck
Colour coding key
Wheel bolt disassembly / assembly
Tilt speed setting
Sensor Bearing Disassembly/Assembly
AS 4812F and AS 4814H CAN Bus Controllers
LISA and Parameters
Electrical Wiring Diagrams
Hydraulic Diagrams
