This manual covers the Jungheinrich EFG-DF Series Electric Lift Truck, specifically models DF 13, DF 15, DF 16, DF 16L, DF 18, DF 18L, and DF 20, manufactured between July 1998 and December 2003. These 3-wheel electric counterbalance forklift trucks are designed for industrial material handling, emphasizing energy efficiency, operator ergonomics, and adherence to strict safety standards. Jungheinrich, a reputable German manufacturer, is known for its quality and innovation in this sector. The EFG-DF series offers robust performance for various applications, with features like adjustable seating and steering columns to enhance operator comfort and safety during operation.
The purpose of this comprehensive manual is to provide essential information for the operation, maintenance, and servicing of your Jungheinrich EFG-DF Series forklift. It details operating procedures, maintenance schedules, lubrication plans, and troubleshooting guidance, including electrical circuit diagrams and component descriptions. The manual covers critical systems such as the electric drive and battery systems, hydraulics, mast operation, operator controls, and braking. It also includes vital safety regulations and guidelines, ensuring safe operation and compliance with industrial standards like UVV according to VBG 36. This resource is invaluable for owners, operators, and technicians seeking to maintain the reliability and performance of their equipment.
Original Illustrated Factory Operating and Maintenance Instructions for Jungheinrich JETI Electric Lift Truck EFG-DF Series.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DF 13 (07.1998-12.2003)
DF 15 (07.1998-12.2003)
DF 16 (07.1998-12.2003)
DF 16L (07.1998-12.2003)
DF 18 (07.1998-12.2003)
DF 18L (07.1998-12.2003)
DF 20 (07.1998-12.2003)
Format: PDF
Language: English
Contents:
A Correct use and application of the truck
B Truck description
1 Description of application
2 Description of assembliesand functions
2.1 Description of truck
3 Technical data of standard version
3.1 Types of hoist frame
3.2 Performance data
3.3 Weights (all weights in kg)
3.4 Tyre equipment
3.5 EN standards
3.6 Conditions for application
4 Location of instruction labels and identification plates
4.1 Truck identification plate
4.2 Capacity label Truck
4.3 Capacity label Fork tines (basic device)
4.4 Capacity label Attachment
C Transportation and commissioning
1 Transportation by crane
2 First commissioning
3 Moving of the truck withoutown drive
D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries
2 Battery types
3 Opening the battery hood with support system (optional)
4 Open battery hood
5 Charging the battery
6 Removing and installing the battery
7 Closing battery cover
8 Battery discharge indicator, battery discharge monitor, operating hour meter
E Operation
1 Safety instructions for floor conveyor operation
2 Description of the operating controls and indicators
2.1 Dashboard switches
2.2 Operating console switches
3 Information and service indication
3.1 Information indication
3.2 LED warning indicators
3.3 Keyboard assignment
3.4 Plain text alarm messages in the display
3.5 Indication of driving programs
3.6 Display indicators
3.7 Changing truck parameters
4 Commissioning the truck
4.1 Checks and actions before routine start-up
4.2 Adjustment of driver's seat
4.3 Adjusting the steering column
4.4 Provide operatability
4.5 Setting the time
4.6 Safety belt
4.7 Automatic/Mechanical Support System (optional)
5 Working with the floor conveyor
5.1 Safety regulations applicable when driving the truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the lifting device and attachments (control lever)
5.6 Operating the lifting device and attachments (Multi Pilot)
5.7 Picking up, transporting and setting down of loads
5.8 Safe parking of the truck
5.9 Trailer towing
5.10 Trailer loads
6 Fault location
6.1 Temperature monitoring
F Maintenance of the truck
1 Operating safety and environmental protection
2 Safety regulations applicable to truck maintenance
3 Servicing and inspection
4 Maintenance check list for EFG DF 13/15/16(L)/18(L)/20
5 Lubrication plan for EFG 13/15/16(L)/18(L)/20
5.1 Consumption type materials
6 Description of servicing operations
6.1 Preparation of the truck for servicing and maintenance operation
6.2 Open rear cover
6.3 Check fixing of the wheels
6.4 Desired condition of rear wheels
6.5 Check hydraulic oil level
6.6 Check the transmission oil level
6.7 Let off oil
6.8 Refill oil
6.9 Changing of hydraulic oil filter
6.10 Checking the brake fluid
6.11 Safety belt maintenance
6.12 Checking the electric fuses
6.13 Recommissioning the truck
7 Decommissioning the truck
7.1 Operations to be performed prior todecommissioning
7.2 Measures to be taken during decommissioning
7.3 Recommissioning the floor conveyor
8 Safety checks to be performed at regular intervals andfollowing any untoward incidents (D: UVV according to VBG 36) .
Original Illustrated Factory Operating and Maintenance Instructions for Jungheinrich JETI Electric Lift Truck EFG-DF Series.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DF 13 (07.1998-12.2003)
DF 15 (07.1998-12.2003)
DF 16 (07.1998-12.2003)
DF 16L (07.1998-12.2003)
DF 18 (07.1998-12.2003)
DF 18L (07.1998-12.2003)
DF 20 (07.1998-12.2003)
Format: PDF
Language: English
Contents:
A Correct use and application of the truck
B Truck description
1 Description of application
2 Description of assembliesand functions
2.1 Description of truck
3 Technical data of standard version
3.1 Types of hoist frame
3.2 Performance data
3.3 Weights (all weights in kg)
3.4 Tyre equipment
3.5 EN standards
3.6 Conditions for application
4 Location of instruction labels and identification plates
4.1 Truck identification plate
4.2 Capacity label Truck
4.3 Capacity label Fork tines (basic device)
4.4 Capacity label Attachment
C Transportation and commissioning
1 Transportation by crane
2 First commissioning
3 Moving of the truck withoutown drive
D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries
2 Battery types
3 Opening the battery hood with support system (optional)
4 Open battery hood
5 Charging the battery
6 Removing and installing the battery
7 Closing battery cover
8 Battery discharge indicator, battery discharge monitor, operating hour meter
E Operation
1 Safety instructions for floor conveyor operation
2 Description of the operating controls and indicators
2.1 Dashboard switches
2.2 Operating console switches
3 Information and service indication
3.1 Information indication
3.2 LED warning indicators
3.3 Keyboard assignment
3.4 Plain text alarm messages in the display
3.5 Indication of driving programs
3.6 Display indicators
3.7 Changing truck parameters
4 Commissioning the truck
4.1 Checks and actions before routine start-up
4.2 Adjustment of driver's seat
4.3 Adjusting the steering column
4.4 Provide operatability
4.5 Setting the time
4.6 Safety belt
4.7 Automatic/Mechanical Support System (optional)
5 Working with the floor conveyor
5.1 Safety regulations applicable when driving the truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the lifting device and attachments (control lever)
5.6 Operating the lifting device and attachments (Multi Pilot)
5.7 Picking up, transporting and setting down of loads
5.8 Safe parking of the truck
5.9 Trailer towing
5.10 Trailer loads
6 Fault location
6.1 Temperature monitoring
F Maintenance of the truck
1 Operating safety and environmental protection
2 Safety regulations applicable to truck maintenance
3 Servicing and inspection
4 Maintenance check list for EFG DF 13/15/16(L)/18(L)/20
5 Lubrication plan for EFG 13/15/16(L)/18(L)/20
5.1 Consumption type materials
6 Description of servicing operations
6.1 Preparation of the truck for servicing and maintenance operation
6.2 Open rear cover
6.3 Check fixing of the wheels
6.4 Desired condition of rear wheels
6.5 Check hydraulic oil level
6.6 Check the transmission oil level
6.7 Let off oil
6.8 Refill oil
6.9 Changing of hydraulic oil filter
6.10 Checking the brake fluid
6.11 Safety belt maintenance
6.12 Checking the electric fuses
6.13 Recommissioning the truck
7 Decommissioning the truck
7.1 Operations to be performed prior todecommissioning
7.2 Measures to be taken during decommissioning
7.3 Recommissioning the floor conveyor
8 Safety checks to be performed at regular intervals andfollowing any untoward incidents (D: UVV according to VBG 36) .
