This Workshop Service Repair Manual provides comprehensive guidance for BT Reflex RRB RRE trucks, including models designated by codes such as RR B1-3 through RR E7-8CC. These electric material handling vehicles are engineered for efficient operation in high-rack warehousing and order picking environments. The manual covers a range of drive motor types, including TSP 112/4-130-T, TSP 112/4-4-165-T, and TSP 112/4-165-T. BT Reflex trucks are recognized for their ergonomics, efficiency, and maneuverability, making them a reliable choice for demanding logistics operations.
This manual serves as an indispensable resource for professional mechanics, maintenance technicians, and facility engineers. It offers detailed, technician-level information, including step-by-step repair and maintenance procedures for all major systems. Coverage encompasses electrical systems, hydraulic systems, braking systems, steering systems, drive motors, and lifting mechanisms, supported by extensive diagrams, exploded views, and wiring schematics. The manual is designed to facilitate efficient troubleshooting, diagnostics, and component replacement, ensuring optimal performance and longevity of the BT Reflex RRB RRE trucks.
BT REFLEX RRB RRE RR B E CC TRUCK WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODEL:
RR B1-3,RR B1-3C,RR B4-6,RR B4-6C,RR B7-8,RR B7-8C,RR E 1-3,
RR E1-3C,RR E4-6,RR E4-6C,RR E7-8,RR E7-8C,RR E2-3CC,
RR E4-6CC,RR E7-8CC,RR B2-3CC,RR B4-5CC,RR B7-8CC
DRIVE MOTOR COVERED:
TSP 112/4-130-T TYPE
TSP 112/4-4-165-T TYPE
TSP 112/4-165-T TYPE
CONTENTS:
GENERAL INFORMATION
TECHNICAL DATA
INTRODUCTION, MAINTENANCE
CLEANING AND WASHING
CAB TILTING SYSTEM
CAB HEATING/VENTILATION
AIR CONDITIONING UNIT
DRIVER PROTECTION
ELECTRIC PUMP MOTOR
ELECTRIC STEERING MOTOR
ELECTRIC DRIVE MOTOR
BEARING REPLACEMENT
MECHANICAL DRIVE GEAR UNIT
TRAVEL BRAKE SYSTEM
MULTIPLE DISC BRAKE
ELECTROMECHANICAL DISC BRAKE
DRIVE WHEEL SYSTEM
FORK/SUPPORT ARM WHEEL
MECHANICAL STEERING SYSTEM
STEERING ANGLE SENSOR
ELECTRICAL SYSTEM
COMPONENT LIST
BATTERY SYSTEM
TRANSISTOR PANEL
ELECTRONIC CARD
KEYPAD SYSTEM
HYDRAULICS SYSTEM
HYDRAULIC PUMP SYSTEM
MAST MOUNTED HOSE REEL
MAIN LIFT CYLINDER
FREE LIFT CYLINDER
REACH CYLINDER SYSTEM
TILT CYLINDER SYSTEM
MAIN MAST SYSTEM
LIFTING DEVICES
CONTROL/COMPUTER EQUIPMENT
EXTRA WARNING LIGHTS/ALARM
POSITIONING EQUIPMENT
TV EQUIPMENT SYSTEM
TRUCK LOG SYSTEM, CODE LOCK
WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE MANUAL (DOWNLOAD IN PDF FORMAT) FOR BT REFLEX RRB RRE RR B E CC TRUCK, FEATURES DETAILED EXPLODED VIEWS. THIS IS THE SAME MANUAL THAT TECHNICIANS USE TO FIX YOUR VEHICLES. MANUAL COVERS DETAILED AND COMPLETE STEP-BY-STEP WRITTEN PROCEDURES WITH PICTURES AND DIAGRAMS, FULLY PRINTABLE-SELECTED PAGES OR WHOLE MANUAL, ILLUSTRATED. SO, YOU WILL NOT BE DISAPPOINTED. THIS IS THE MANUAL FOR REPAIRS, MAINTENANCE & SERVICING.
BT REFLEX RRB RRE RR B E CC TRUCK WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODEL:
RR B1-3,RR B1-3C,RR B4-6,RR B4-6C,RR B7-8,RR B7-8C,RR E 1-3,
RR E1-3C,RR E4-6,RR E4-6C,RR E7-8,RR E7-8C,RR E2-3CC,
RR E4-6CC,RR E7-8CC,RR B2-3CC,RR B4-5CC,RR B7-8CC
DRIVE MOTOR COVERED:
TSP 112/4-130-T TYPE
TSP 112/4-4-165-T TYPE
TSP 112/4-165-T TYPE
CONTENTS:
GENERAL INFORMATION
TECHNICAL DATA
INTRODUCTION, MAINTENANCE
CLEANING AND WASHING
CAB TILTING SYSTEM
CAB HEATING/VENTILATION
AIR CONDITIONING UNIT
DRIVER PROTECTION
ELECTRIC PUMP MOTOR
ELECTRIC STEERING MOTOR
ELECTRIC DRIVE MOTOR
BEARING REPLACEMENT
MECHANICAL DRIVE GEAR UNIT
TRAVEL BRAKE SYSTEM
MULTIPLE DISC BRAKE
ELECTROMECHANICAL DISC BRAKE
DRIVE WHEEL SYSTEM
FORK/SUPPORT ARM WHEEL
MECHANICAL STEERING SYSTEM
STEERING ANGLE SENSOR
ELECTRICAL SYSTEM
COMPONENT LIST
BATTERY SYSTEM
TRANSISTOR PANEL
ELECTRONIC CARD
KEYPAD SYSTEM
HYDRAULICS SYSTEM
HYDRAULIC PUMP SYSTEM
MAST MOUNTED HOSE REEL
MAIN LIFT CYLINDER
FREE LIFT CYLINDER
REACH CYLINDER SYSTEM
TILT CYLINDER SYSTEM
MAIN MAST SYSTEM
LIFTING DEVICES
CONTROL/COMPUTER EQUIPMENT
EXTRA WARNING LIGHTS/ALARM
POSITIONING EQUIPMENT
TV EQUIPMENT SYSTEM
TRUCK LOG SYSTEM, CODE LOCK
WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE MANUAL (DOWNLOAD IN PDF FORMAT) FOR BT REFLEX RRB RRE RR B E CC TRUCK, FEATURES DETAILED EXPLODED VIEWS. THIS IS THE SAME MANUAL THAT TECHNICIANS USE TO FIX YOUR VEHICLES. MANUAL COVERS DETAILED AND COMPLETE STEP-BY-STEP WRITTEN PROCEDURES WITH PICTURES AND DIAGRAMS, FULLY PRINTABLE-SELECTED PAGES OR WHOLE MANUAL, ILLUSTRATED. SO, YOU WILL NOT BE DISAPPOINTED. THIS IS THE MANUAL FOR REPAIRS, MAINTENANCE & SERVICING.
