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Harley Davidson Sportster Motorcycle Service Repair Manual 2004-2006

Harley Davidson Sportster Motorcycle Service Repair Manual 2004-2006

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    Sportster
  • Manufactured by
    Harley Davidson
This Service and Repair Manual covers Harley-Davidson Sportster XL Series motorcycles produced between 2004 and 2006, including models XL883, XL883L, XL883R, XL883C, XL1200R, XL1200C, and XL1200L. These motorcycles feature the Evolution V-Twin engine, known for its characteristic power delivery, and a 5-speed transmission. The Sportster platform, a long-standing icon of Harley-Davidson, is recognized for its agility, classic styling, and customization potential. The 2004-2006 models introduced rubber-mounted Evolution engines and a new frame design for enhanced vibration isolation and handling, embodying the brand's heritage of robust engineering and rider-focused design.

This comprehensive manual provides detailed guidance for owners and technicians alike. It covers all essential systems, including engine mechanicals, drivetrain, fuel and electrical systems, and chassis components. Within its 462 pages, you will find step-by-step procedures for scheduled maintenance, lubrication, tune-ups, fluid changes, and complete tear-down and rebuild processes. Troubleshooting guides, diagnostic procedures, torque specifications, and detailed illustrations, diagrams, and photos are included to facilitate accurate repairs and maintenance. The manual is designed to be a cost-effective resource, empowering users to perform maintenance and repairs effectively.

This is the COMPLETE Service Repair Manual for the Harley Davidson Sportster Motorcycle. Production model years 2004 2005 2006. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here.

Models Covered:
=========
● 2004-2006 HARLEY-DAVIDSON XL883 Sportster 833
● 2004-2006 HARLEY-DAVIDSON XL883L Sportster Low
● 2004-2006 HARLEY-DAVIDSON XL883R Sportster 883R
● 2004-2006 HARLEY-DAVIDSON XL883C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200R Sportster Roadster
● 2004-2006 HARLEY-DAVIDSON XL1200C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200L Sportster Low

This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$

Service Repair Manual Contains:
===========
01. General Information
02. Troubleshooting
03. Lubrication, Maintenance & Tune-up
04. Engine Top End
05. Engine Lower End
06. Primary Drive, Clutch & External Shift Mechanism
07. Transmission & Internal Shift Mechanism
08. Fuel, Emission Control & Exhaust Systems
09. Electrical System
10. Wheels, Tires & Drive Belt
11. Front Suspension & Steering
12. Rear Suspension
13. Brakes
14. Body
15. Index
16. Wiring Diagrams

===========

** Model Specification: Harley Davidson Sportster
** Model Year: 2004-2006
** Language: English
** Total Pages: 462
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

===========

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.

This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You Will receive this Manual today via Instant Download on Completion of Payment via our secure Payment Processor. We Accept All Major Credit/Debit Cards and Paypal. Buy From us and I Guarantee Youll be a Satisfied Customer and Contact us if You have any Questions.

Looking for some other Service Repair Manual, please check:



This is the COMPLETE Service Repair Manual for the Harley Davidson Sportster Motorcycle. Production model years 2004 2005 2006. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here.

Models Covered:
=========
● 2004-2006 HARLEY-DAVIDSON XL883 Sportster 833
● 2004-2006 HARLEY-DAVIDSON XL883L Sportster Low
● 2004-2006 HARLEY-DAVIDSON XL883R Sportster 883R
● 2004-2006 HARLEY-DAVIDSON XL883C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200R Sportster Roadster
● 2004-2006 HARLEY-DAVIDSON XL1200C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200L Sportster Low

This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$

Service Repair Manual Contains:
===========
01. General Information
02. Troubleshooting
03. Lubrication, Maintenance & Tune-up
04. Engine Top End
05. Engine Lower End
06. Primary Drive, Clutch & External Shift Mechanism
07. Transmission & Internal Shift Mechanism
08. Fuel, Emission Control & Exhaust Systems
09. Electrical System
10. Wheels, Tires & Drive Belt
11. Front Suspension & Steering
12. Rear Suspension
13. Brakes
14. Body
15. Index
16. Wiring Diagrams

===========

** Model Specification: Harley Davidson Sportster
** Model Year: 2004-2006
** Language: English
** Total Pages: 462
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

===========

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.

This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You Will receive this Manual today via Instant Download on Completion of Payment via our secure Payment Processor. We Accept All Major Credit/Debit Cards and Paypal. Buy From us and I Guarantee Youll be a Satisfied Customer and Contact us if You have any Questions.

Looking for some other Service Repair Manual, please check:


Harley Davidson Sportster Motorcycle Service Repair Manual 2004-2006

Harley Davidson Sportster Motorcycle Service Repair Manual 2004-2006

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    Sportster
  • Manufactured by
    Harley Davidson
This Service and Repair Manual covers Harley-Davidson Sportster XL Series motorcycles produced between 2004 and 2006, including models XL883, XL883L, XL883R, XL883C, XL1200R, XL1200C, and XL1200L. These motorcycles feature the Evolution V-Twin engine, known for its characteristic power delivery, and a 5-speed transmission. The Sportster platform, a long-standing icon of Harley-Davidson, is recognized for its agility, classic styling, and customization potential. The 2004-2006 models introduced rubber-mounted Evolution engines and a new frame design for enhanced vibration isolation and handling, embodying the brand's heritage of robust engineering and rider-focused design.

This comprehensive manual provides detailed guidance for owners and technicians alike. It covers all essential systems, including engine mechanicals, drivetrain, fuel and electrical systems, and chassis components. Within its 462 pages, you will find step-by-step procedures for scheduled maintenance, lubrication, tune-ups, fluid changes, and complete tear-down and rebuild processes. Troubleshooting guides, diagnostic procedures, torque specifications, and detailed illustrations, diagrams, and photos are included to facilitate accurate repairs and maintenance. The manual is designed to be a cost-effective resource, empowering users to perform maintenance and repairs effectively.

This is the COMPLETE Service Repair Manual for the Harley Davidson Sportster Motorcycle. Production model years 2004 2005 2006. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here.

Models Covered:
=========
● 2004-2006 HARLEY-DAVIDSON XL883 Sportster 833
● 2004-2006 HARLEY-DAVIDSON XL883L Sportster Low
● 2004-2006 HARLEY-DAVIDSON XL883R Sportster 883R
● 2004-2006 HARLEY-DAVIDSON XL883C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200R Sportster Roadster
● 2004-2006 HARLEY-DAVIDSON XL1200C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200L Sportster Low

This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$

Service Repair Manual Contains:
===========
01. General Information
02. Troubleshooting
03. Lubrication, Maintenance & Tune-up
04. Engine Top End
05. Engine Lower End
06. Primary Drive, Clutch & External Shift Mechanism
07. Transmission & Internal Shift Mechanism
08. Fuel, Emission Control & Exhaust Systems
09. Electrical System
10. Wheels, Tires & Drive Belt
11. Front Suspension & Steering
12. Rear Suspension
13. Brakes
14. Body
15. Index
16. Wiring Diagrams

===========

** Model Specification: Harley Davidson Sportster
** Model Year: 2004-2006
** Language: English
** Total Pages: 462
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

===========

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.

This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You Will receive this Manual today via Instant Download on Completion of Payment via our secure Payment Processor. We Accept All Major Credit/Debit Cards and Paypal. Buy From us and I Guarantee Youll be a Satisfied Customer and Contact us if You have any Questions.

Looking for some other Service Repair Manual, please check:



This is the COMPLETE Service Repair Manual for the Harley Davidson Sportster Motorcycle. Production model years 2004 2005 2006. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here.

Models Covered:
=========
● 2004-2006 HARLEY-DAVIDSON XL883 Sportster 833
● 2004-2006 HARLEY-DAVIDSON XL883L Sportster Low
● 2004-2006 HARLEY-DAVIDSON XL883R Sportster 883R
● 2004-2006 HARLEY-DAVIDSON XL883C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200R Sportster Roadster
● 2004-2006 HARLEY-DAVIDSON XL1200C Sportster Custom
● 2004-2006 HARLEY-DAVIDSON XL1200L Sportster Low

This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$

Service Repair Manual Contains:
===========
01. General Information
02. Troubleshooting
03. Lubrication, Maintenance & Tune-up
04. Engine Top End
05. Engine Lower End
06. Primary Drive, Clutch & External Shift Mechanism
07. Transmission & Internal Shift Mechanism
08. Fuel, Emission Control & Exhaust Systems
09. Electrical System
10. Wheels, Tires & Drive Belt
11. Front Suspension & Steering
12. Rear Suspension
13. Brakes
14. Body
15. Index
16. Wiring Diagrams

===========

** Model Specification: Harley Davidson Sportster
** Model Year: 2004-2006
** Language: English
** Total Pages: 462
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

===========

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.

This manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for a CD / paper manual to Arrive in the Mail. You Will receive this Manual today via Instant Download on Completion of Payment via our secure Payment Processor. We Accept All Major Credit/Debit Cards and Paypal. Buy From us and I Guarantee Youll be a Satisfied Customer and Contact us if You have any Questions.

Looking for some other Service Repair Manual, please check: