KLR Series

This manual pertains to the KLR600, a dual-sport motorcycle produced from 1984 to 1986. Engineered in Japan, the KLR600 is characterized by its robust four-stroke, single-cylinder liquid-cooled engine, featuring DOHC and four valves, with a displacement of 599 cc. It was designed for versatility, suitable for both on-road commuting and light off-road exploration. Key specifications include a 6-speed transmission, wet multi-disc clutch, and a chain drive system. The model offers a substantial fuel capacity of approximately 16 liters and a ground clearance of 230 mm, contributing to its utility for touring and varied terrain.

This manual covers the KLR600 and KL600 models produced between 1985 and 1994. These versatile dual-sport motorcycles are recognized for their robust engineering, offering a reliable blend of on-road comfort and off-road capability. With a 564cc single-cylinder engine featuring electric start, a 5-speed transmission, and a liquid-cooled system with an oil cooler, the KLR600/KL600 laid the groundwork for the acclaimed KLR series. Its design emphasizes durability and practicality, making it a capable machine for a wide range of riding conditions.

The Kawasaki KLR600 is a versatile dual-sport motorcycle renowned for its robust engineering and reliability, serving riders from its introduction in 1984 through 2006. This model established Kawasaki's strong presence in the adventure touring market, offering a blend of on-road capability and off-road prowess. Its design, featuring a durable single-cylinder engine and a capable suspension system, made it a popular choice for both daily commuting and extended touring. The KLR600's legacy is marked by its foundational role in the development of the highly successful KLR650, embodying the core principles of practicality and enduring performance that define the series.

This workshop service repair manual provides comprehensive information for the Kawasaki KLR600, covering model years from 1984 through 2006. The KLR600 is a versatile dual-sport motorcycle renowned for its durability and reliability, designed to excel in both on-road commuting and off-road adventures. Its robust engineering and adaptable nature have made it a favored choice for riders seeking a dependable machine for a wide range of riding conditions.

The Kawasaki KLR600 is a robust dual-sport motorcycle, produced from 1984 to 2006. Engineered for versatility, it excels in both on-road commuting and off-road exploration. Known for its rugged construction and reliable four-stroke, single-cylinder engine, the KLR600 has earned a reputation for durability and adventure-ready performance, forming the foundation for the later, highly successful KLR650 model. Its design emphasizes practicality and capability, making it a favored choice for riders seeking a dependable machine for a variety of terrains and conditions.

This manual covers the Kawasaki KLR600 motorcycle, produced generally from 1984 to 1989. The KLR600 is a versatile dual-sport motorcycle, recognized for its robust and straightforward engineering, making it well-suited for both adventure and everyday commuting. It is known for its simplicity and reliability, offering a capable platform for riders tackling various terrains. This model represents a significant point in Kawasaki's dual-sport heritage, preceding the highly successful KLR650.

The Kawasaki KLR600, produced approximately from 1984 to 1986, represents a significant chapter in the evolution of dual-sport motorcycles. This versatile machine, powered by a liquid-cooled, four-stroke single-cylinder engine with a displacement of 564 cc, was engineered to offer a capable blend of on-road legality and off-road prowess. Known for its robust construction and the reliability that became a hallmark of the KLR line, the KLR600 was designed for riders seeking adventure and utility in a single package. Its engineering quality and durable design made it a popular choice for both commuting and exploring less-traveled paths, establishing a legacy of dependability.

This service repair workshop manual covers the Kawasaki KLR600 for the model years 1984, 1985, 1986, and 1987. The KLR600 is a dual-sport motorcycle renowned for its versatility, bridging the gap between on-road usability and off-road capability. Built by Kawasaki Heavy Industries, a manufacturer with a strong heritage in producing reliable and robust motorcycles, the KLR600 laid the groundwork for the highly successful KLR650. Its engineering quality is reflected in its durable 4-stroke, single-cylinder DOHC engine, liquid-cooling system, and a 6-speed transmission, making it a capable machine for a variety of riding conditions.

The Kawasaki KLR600, produced approximately from 1983 to 1989, is a robust dual-sport motorcycle renowned for its versatility and dependability. Designed to excel in both on-road commuting and light off-road excursions, this model features a liquid-cooled, four-stroke, single-cylinder engine with DOHC and four valves, displacing 564cc. Its engineering emphasizes durability, long-travel suspension, and a substantial fuel capacity for extended range. The KLR600 was a significant competitor in its segment, offering a capable and rugged package for riders seeking adventure and practicality.

This manual covers the 1984 KLR600, a pioneering dual-sport motorcycle celebrated for its ruggedness and versatility. Building on a legacy of performance and innovation, the KLR600 established a lineage of capable machines. Its four-stroke, single-cylinder engine, displacing 564 cc, delivers approximately 45 horsepower, making it suitable for both on-road commuting and off-road exploration. Key features include a robust chassis, telescopic front forks, and Uni-Trak rear suspension for stable handling, complemented by reliable front disc and rear drum brakes. This model represents a significant contribution to the dual-sport segment, offering a blend of durability and practical performance for riders.

The Kawasaki KLR600, produced in 1984, is a versatile dual-sport motorcycle designed to excel across a variety of riding conditions, from daily commuting to off-road adventures. Building on Kawasaki's strong heritage in motorcycle manufacturing, the KLR600 is recognized for its robust build and inherent reliability, a testament to its engineering quality. This model competed effectively within its segment, offering a blend of on-road composure and off-road capability that appealed to riders seeking a multifaceted machine. Its design emphasizes durability, making it a dependable choice for diverse riding environments.

The Kawasaki KLR650, model code KL650-A, represents a robust and versatile dual-sport motorcycle produced across various years, including 1987 through 1995. Renowned for its enduring reliability and go-anywhere capability, this first-generation model has earned a reputation as a dependable workhorse, equally adept at commuting on paved roads as it is exploring off-road trails. Its design philosophy emphasizes durability and practicality, featuring a liquid-cooled, four-stroke, single-cylinder 651 cc engine that provides a balanced blend of power and efficiency. The long-travel suspension and substantial fuel capacity further enhance its suitability for adventure touring and demanding conditions, solidifying its status as a highly capable and enduring dual-sport machine.

The Kawasaki KLR650, model code KL650-A, represents the first generation of this iconic dual-sport motorcycle, produced from 1987 to 2002. Renowned for its reliability, versatility, and robust build, the KLR650 is a capable machine designed for both on-road commuting and off-road adventures. Its key features include a durable single-cylinder engine, a substantial fuel tank for extended range, long-travel suspension for varied terrain, and a comfortable ergonomic design. This model has earned a strong reputation within the motorcycling community for its utilitarian design and go-anywhere capability, distinguishing itself through its enduring engineering quality.

The Kawasaki KLR650, produced from 1987 to 2002, is a celebrated dual-sport motorcycle known for its exceptional durability, reliability, and versatility. This first-generation model (A Series) excels in bridging the gap between daily commuting, long-distance touring, and off-road exploration. Its robust construction, comfortable ergonomics, and capable suspension system, including the USD front fork and Uni-Trak rear, have earned it a loyal following and a reputation as an iconic adventure machine, often competing with other dual-sport offerings of its era.

This manual covers the Kawasaki KLR650 dual-sport motorcycle, produced for the model years 2000, 2001, 2002, and 2003. The KLR650 is renowned for its robust build, long-travel suspension, and adaptable nature, making it suitable for adventure riding, commuting, and off-road excursions. Its engineering quality, reliability, and distinctive attributes such as a large fuel tank and comfortable ergonomics have cemented its reputation among riders seeking a versatile and enduring machine.

This manual covers the Kawasaki KLR650, model KL650-C, for the years 2000 through 2003. The KLR650 is a well-regarded dual-sport motorcycle, celebrated for its robust engineering, reliability, and versatility in both on-road touring and off-road exploration. Its design emphasizes durability and a go-anywhere capability, making it a popular choice for adventure riders and commuters alike. The Kawasaki KLR650 is powered by a 651 cc liquid-cooled, single-cylinder engine featuring DOHC and four valves, delivering approximately 47 horsepower and 39.1 lb-ft of torque. This iteration of the KLR650 is equipped with a 5-speed transmission, a wet multi-disc clutch, and a final drive via an O-ring sealed chain.

The Kawasaki KLR650 is a versatile dual-sport motorcycle, produced for the model years 2008 through 2012. Renowned for its durability, simplicity, and affordability, it is engineered as a capable machine for both on-road commuting and light off-road adventures. Its robust construction and reliable single-cylinder engine have earned it a reputation as a dependable companion for riders seeking a no-nonsense, go-anywhere motorcycle. The KLR650 platform is appreciated for its straightforward mechanical design, making it accessible for riders who prefer to perform their own maintenance.

The Kawasaki KLR650, produced from 2008 to 2012, is a robust and versatile dual-sport motorcycle renowned for its reliability, affordability, and adaptable nature for both commuting and adventure touring. This generation of the KLR650, powered by a 652 cc single-cylinder engine, offers a substantial 6.1-gallon fuel capacity, making it well-suited for extended journeys. Its engineering emphasizes durability and ease of maintenance, solidifying its reputation as a dependable and customizable machine that has earned accolades for its go-anywhere capability.

The Kawasaki KLR650, specifically the Second Generation (KL650E) models produced between 2008 and 2012, is a renowned dual-sport motorcycle celebrated for its exceptional durability, versatility, and user-friendly design. This model is engineered to excel in a wide range of conditions, from daily commuting and long-distance adventure touring to challenging off-road excursions. Its reputation for a robust engine and chassis makes it a reliable companion, appealing to both seasoned riders and those new to the dual-sport segment, offering a balance of performance and practicality.

The Kawasaki KLR650, model year 2009, represents the second generation of this highly capable dual-sport motorcycle. Renowned for its ruggedness, reliability, and affordability, the KLR650 is engineered for versatility, excelling in both on-road commuting and off-road exploration. Its robust 651 cc single-cylinder engine, coupled with long-travel suspension and a substantial fuel tank, makes it an ideal choice for adventure touring. The model's design emphasizes durability and a low cost of ownership, solidifying its reputation as a dependable and practical motorcycle.

The 2012 Kawasaki KLR650 is a versatile dual-sport motorcycle engineered for adventure touring, commuting, and light off-road capability. Building on a platform first introduced in 1987, this model combines ruggedness with reliability, featuring a 652cc single-cylinder liquid-cooled engine, a durable semi-double cradle steel frame, and a substantial 6.1-gallon fuel tank for extended range. Its engineering prioritizes longevity and go-anywhere performance, making it a trusted choice for riders seeking a dependable machine for diverse terrains and conditions. The KLR650 is known for its iconic status and a dedicated following among adventure enthusiasts.

The Kawasaki KLR650 A14, produced in 2000, stands as a testament to enduring dual-sport design. Renowned for its rugged construction and remarkable versatility, this model offers riders a capable platform for both on-road commuting and off-road adventure. Its engineering prioritizes reliability and durability, making it a trusted companion for long-distance journeys and challenging terrains. The KLR650's legacy is built on its go-anywhere capability, comfortable ergonomics, and substantial fuel capacity, cementing its reputation as a go-to choice for adventure touring enthusiasts.

The Kawasaki KLR650 A16, produced in 2002, is a versatile dual-sport motorcycle renowned for its ruggedness and reliability, bridging on-road and off-road capabilities. Engineered by Kawasaki Heavy Industries, this model is celebrated for its all-around performance, making it a popular choice for adventure touring and daily commuting. Its robust design, featuring a high-tensile steel semi-double cradle frame and a 651 cc single-cylinder engine, underpins its reputation for durability and consistent performance in various conditions.

This workshop service repair manual covers the Kawasaki KLR650, A Series, model code A3, from 1989. Renowned for its durability and versatility, the KLR650 is a capable dual-sport motorcycle suitable for commuting, touring, and light off-road exploration. Its robust construction and reliable single-cylinder engine have made it a popular choice for riders seeking a dependable machine for a variety of adventures. The KLR650 line has a long-standing reputation for value and go-anywhere capability, a testament to Kawasaki's engineering prowess in the dual-sport segment.

The Kawasaki KLR650 A5, produced in 1991, is a robust and versatile dual-sport motorcycle renowned for its enduring reliability and adaptability for both on-road and off-road use. Building on Kawasaki's legacy of performance engineering, this model embodies a rugged construction and a simple mechanical design that has made it a favorite among riders seeking adventure and dependable commuting. Its 651cc liquid-cooled, four-stroke engine, coupled with a capable suspension system and durable frame, ensures it can handle a wide range of riding conditions, solidifying its reputation as a go-anywhere machine.

This manual covers the Kawasaki KLR650 A7, a dual-sport motorcycle produced in 1993. Renowned for its rugged design, reliability, and go-anywhere capability, the KLR650 is a versatile machine equally suited for adventure riding, commuting, and exploring off-road trails. Its enduring appeal stems from its robust construction, practical utility, and affordability, making it a favored choice among riders seeking a dependable and capable motorcycle. The KLR650 platform, with its history dating back to 1987, emphasizes a design philosophy focused on durability and long-term performance.

This manual covers the Kawasaki KLR650, A Series (First Generation) model, specifically the A9 variant from 1995. The KLR650 is a renowned dual-sport and adventure touring motorcycle, celebrated for its exceptional durability, reliability, and versatility. It excels in various riding conditions, from daily commuting to light off-roading and long-distance journeys, making it a popular and trusted choice among riders seeking a robust and capable machine. Its engineering emphasizes ruggedness and longevity, ensuring consistent performance even in demanding environments.

The 1990 Kawasaki KLR650 (KL650-A4) is a distinguished dual-sport motorcycle renowned for its enduring reliability and versatile performance. Engineered for both on-road commuting and off-road exploration, this model features a robust liquid-cooled, single-cylinder engine, a durable steel frame, and long-travel suspension. Its substantial fuel capacity and comfortable, upright riding position make it an ideal choice for adventure touring and everyday use. The KLR650's design prioritizes practicality and longevity, a hallmark of Kawasaki's commitment to producing dependable machinery.

This manual provides comprehensive service and repair information for the Kawasaki KLR650 and KLR500 models, specifically covering the first generation KLR650 (KL650-A series) and KL500-A series variants produced from 1987 through 2002. Known for their robust engineering and versatility, these Kawasaki motorcycles have a legacy of reliability and go-anywhere capability, making them a popular choice for both on-road commuting and off-road adventures. The KLR650, in particular, has earned a reputation as a durable workhorse, capable of handling diverse riding conditions.

The Kawasaki KLR650, also known by chassis code KL650, is a versatile dual-sport motorcycle renowned for its ruggedness, reliability, and affordability. Since its introduction in 1987, the KLR line has maintained its identity as a capable all-rounder, adept at both on-road commuting and off-road exploration. Its enduring design and practical features have made it a favored choice for adventure riders and those seeking a dependable machine for diverse riding conditions. This model typically features a four-stroke, single-cylinder engine, a 5-speed transmission, and a robust semi-double cradle frame, embodying Kawasaki's legacy of producing durable and performance-oriented vehicles.

The Kawasaki KLR650, produced for the 2008 and 2009 model years, is a robust and versatile dual-sport motorcycle renowned for its reliability, ruggedness, and affordability. Designed for both on-road and off-road adventures, this model embodies a practical performance philosophy, making it a capable machine for long-distance touring and varied terrain. Its engineering emphasizes durability and utility, offering riders a dependable platform that has earned a consistent reputation for value and go-anywhere capability within the adventure-touring segment.

This manual covers the Kawasaki KLR650 and KL500 dual-sport motorcycles, including models KL650-A series and KL500-A series, for the production years 1987 through 2002. These versatile motorcycles, known for their robust engineering and reliability, are designed for both on-road and off-road adventures. The KLR650, introduced in 1987, established itself as a capable and enduring platform, with the KL500 serving as a smaller displacement option. This manual is an indispensable resource for maintaining the longevity, performance, and safety of these iconic Kawasaki machines.

This manual covers the KLR600, a dual-sport motorcycle introduced in the early 1980s. Developed for versatility, it is capable of both on-road commuting and off-road riding, featuring a single-cylinder, 4-stroke, liquid-cooled engine with a displacement of 564 cc. Known for its robust engineering and reliability, the KLR600 laid the groundwork for its successor, the KLR650. Its design prioritizes a balance of performance and practicality, making it suitable for a wide range of riding conditions.

This service manual covers the Kawasaki Motorcycle KLR650 and KLR500 models. It is designed to provide comprehensive, step-by-step instructions for repair, servicing, and preventative maintenance. This manual is an essential resource for ensuring your Kawasaki Motorcycle operates correctly and efficiently, helping to minimize repair and maintenance costs.

This manual covers the Kawasaki KLR600, a dual-purpose motorcycle introduced in the early to mid-1980s, with specific coverage for the 1984 model year. Designed for versatility, the KLR600 excels in both on-road and off-road riding. Its robust engineering, featuring a 564 cc liquid-cooled, single-cylinder engine, a 5-speed transmission, and a durable chain drive, has made it a reliable choice for adventure and utility. Key specifications include a telescopic front fork and Uni-Trak rear suspension, disc front brakes, and drum rear brakes, all contributing to its capable performance across various terrains.

This manual covers the [Make] [Model], a versatile vehicle designed for [Intended Usage]. Produced between [Production Years], this model is renowned for its robust engineering, exceptional reliability, and [Notable Features]. Its construction prioritizes [Engineering Quality], ensuring a dependable driving experience for owners.