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Kawasaki KLR500 1987-2002 Workshop Service Repair Manual

Kawasaki KLR500 1987-2002 Workshop Service Repair Manual

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  • Model
    KLR Series
  • Manufactured by
    Kawasaki
This manual provides comprehensive service and repair information for the Kawasaki KLR500, covering model years 1987 through 2002. The KLR series is renowned for its durability and versatility, serving as a capable dual-sport motorcycle suitable for both on-road commuting and off-road excursions. The KLR500, an earlier iteration of this successful lineage, embodies Kawasaki's commitment to engineering quality and reliability, offering a robust platform for riders seeking adventure.

The purpose of this workshop service repair manual is to equip owners and technicians with the knowledge necessary to maintain and repair the Kawasaki KLR500. It details a wide range of systems, including engine mechanical and electrical components, fuel and emission control systems, suspension, brakes, and bodywork. The manual includes routine maintenance procedures, troubleshooting guides, component disassembly and reassembly instructions, electrical diagnostics, wiring diagrams, and torque specifications, all presented with detailed illustrations and step-by-step instructions to ensure accurate and efficient service.

Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Repair Manual

This is a complete service repair manual for Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002.
Using this repair manual is an inexpensive way to keep your vehicle working properly.
The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions.
All pages are printable, so run off what you need and take it with you into the garage or workshop.
These manuals are your number one source for repair and service information.
They are specifically written for the do-it-yourselfer as well as the experienced mechanic.
This a complete service manual. It covers every detail for your Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002.

Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Factory Service Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Manual Repair.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 General Information.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Engine Mechanical System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Engine Electrical System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Emission Control System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Fuel System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Suspension System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Clutch System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Manual Transaxle System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Automatic Transaxle System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Driveshaft and Axle.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Steering System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Brake System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Body Interior and Exterior.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Body Electrical System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Restraint.


Product Details:

* File Format: PDF
* Language: English
* Specifications: Fully Printable
* Zoom IN/OUT: YES
* Delivery:Instant Download!!
* Requirements: Adobe PDF Reader & WinZip
* Compatible: All Versions of Windows & Mac

Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual cover:

- Detailed substeps expand on repair procedure information
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Numbered instructions guide you through every repair procedure step by step.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Numbered table of contents easy to use so that you can find the information you need fast.
- This Workshop Service Repair Manual also makes it easy to diagnose and repair problems with your machines electrical system.
- Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Repair Manual

This is a complete service repair manual for Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002.
Using this repair manual is an inexpensive way to keep your vehicle working properly.
The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions.
All pages are printable, so run off what you need and take it with you into the garage or workshop.
These manuals are your number one source for repair and service information.
They are specifically written for the do-it-yourselfer as well as the experienced mechanic.
This a complete service manual. It covers every detail for your Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002.

Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Factory Service Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Repair Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Manual.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Manual Repair.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 General Information.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Engine Mechanical System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Engine Electrical System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Emission Control System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Fuel System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Suspension System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Clutch System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Manual Transaxle System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Automatic Transaxle System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Driveshaft and Axle.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Steering System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Brake System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Body Interior and Exterior.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Body Electrical System.
Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Restraint.


Product Details:

* File Format: PDF
* Language: English
* Specifications: Fully Printable
* Zoom IN/OUT: YES
* Delivery:Instant Download!!
* Requirements: Adobe PDF Reader & WinZip
* Compatible: All Versions of Windows & Mac

Kawasaki KLR500 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Workshop Service Repair Manual cover:

- Detailed substeps expand on repair procedure information
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Numbered instructions guide you through every repair procedure step by step.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Numbered table of contents easy to use so that you can find the information you need fast.
- This Workshop Service Repair Manual also makes it easy to diagnose and repair problems with your machines electrical system.
- Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.