The Kawasaki W650 (EJ650) motorcycle, produced from 1998 to 2006, embodies a classic aesthetic inspired by 1960s British parallel-twin designs, offering riders a blend of retro charm and reliable Japanese engineering. Powered by an air-cooled, 675 cc vertical twin engine with a Single Overhead Camshaft (SOHC) valvetrain, the W650 delivers a smooth and engaging riding experience. Its robust construction, 5-speed transmission, and chain drive system contribute to its reputation for dependability. The W650 appeals to enthusiasts seeking a stylish, comfortable motorcycle that combines vintage appeal with modern manufacturing quality, making it a distinctive choice in its segment.
This comprehensive workshop service and repair manual provides detailed, factory-level information essential for the maintenance and repair of Kawasaki W650 EJ650 models from 1998 to 2006. It covers all major systems, including the engine, fuel system, clutch, transmission, brakes, suspension, and electrical components, with step-by-step instructions, detailed illustrations, and diagrams. The manual is designed for both novice owners and experienced technicians, offering guidance on routine maintenance, troubleshooting, component disassembly and reassembly, and specific technical data such as torque specifications and wiring diagrams, ensuring the longevity and optimal performance of the motorcycle.
KAWASAKI W650 EJ650 BIKE 1998-2006 WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 10 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
ENGINE COVERED:
675 cc 2-CYLINDER, 4-STROKE, 4-VALVE, AIR-COOLED SOHC
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
FUEL SYSTEM
AIR CLEANING SYSTEM
FUEL TANK & PUMP
EVAPORATIVE EMISSION
ENGINE TOP END
AIR SUCTION VALVE
CYLINDER HEAD-CAMSHAFT
ROCKER ARM-ROCKER SHAFT
PISTON & PISTON RING
BEVEL GEAR-MUFFLER
CLUTCH SYSTEM
LUBRICATION SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT-CONNECTING ROD
TRANSMISSION
SHIFT MECHANISM
SHIFT FORK-SHIFT DRUM
KICK PEDAL-BEARING
WHEEL TIRE
FINAL DRIVE SYSTEM
BRAKE SYSTEM
SUSPENSION SYSTEM
LIGHT & SWITCH
JUNCTION BOX
ALTERNATOR SYSTEM
BATTERY SYSTEM
IGNITION SYSTEM
STEERING SYSTEM
FRAME & BODY WORK
ELECTRICAL SYSTEM
SPECIAL TOOLS
TIGHTENING TORQUE
WIRING DIAGRAM
KAWASAKI W650 EJ650 BIKE 1998-2006 WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 10 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
ENGINE COVERED:
675 cc 2-CYLINDER, 4-STROKE, 4-VALVE, AIR-COOLED SOHC
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
FUEL SYSTEM
AIR CLEANING SYSTEM
FUEL TANK & PUMP
EVAPORATIVE EMISSION
ENGINE TOP END
AIR SUCTION VALVE
CYLINDER HEAD-CAMSHAFT
ROCKER ARM-ROCKER SHAFT
PISTON & PISTON RING
BEVEL GEAR-MUFFLER
CLUTCH SYSTEM
LUBRICATION SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT-CONNECTING ROD
TRANSMISSION
SHIFT MECHANISM
SHIFT FORK-SHIFT DRUM
KICK PEDAL-BEARING
WHEEL TIRE
FINAL DRIVE SYSTEM
BRAKE SYSTEM
SUSPENSION SYSTEM
LIGHT & SWITCH
JUNCTION BOX
ALTERNATOR SYSTEM
BATTERY SYSTEM
IGNITION SYSTEM
STEERING SYSTEM
FRAME & BODY WORK
ELECTRICAL SYSTEM
SPECIAL TOOLS
TIGHTENING TORQUE
WIRING DIAGRAM
