The Kawasaki Ninja ZX-6R, model code ZX636, represents a formidable middleweight supersport motorcycle, available from 2003 onwards. This highly capable machine is celebrated for its powerful 636 cc liquid-cooled, DOHC, four-cylinder engine, delivering impressive horsepower and torque figures. Its sporty handling, advanced chassis, and track-day oriented performance have earned it consistent praise in the supersport class, positioning it as a strong competitor against other renowned sportbikes. The Ninja ZX-6R is engineered for enthusiasts seeking exhilarating performance and agility.
This Workshop Service Repair Manual provides comprehensive guidance for the complete service and repair of Kawasaki ZX636 Ninja ZX-6R models from 2003 onwards. It covers all essential systems, including the engine, fuel system, cooling system, lubrication system, transmission, wheels, tires, brakes, suspension, steering, frame, and the full electrical system with detailed wiring diagrams. The manual offers routine maintenance procedures, step-by-step repair instructions for all major components, and diagnostic troubleshooting for common issues. This resource is designed to empower both DIY enthusiasts and professional mechanics in maintaining and repairing their vehicle, ensuring optimal performance and longevity.
KAWASAKI ZX636 NINJA ZX-6R 2003 ONWARD BIKE REPAIR SERVICE MANUAL
ENGINE COVERED:
636 cc LIQUID-COOLED DOHC 4-CYLINDER
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
FUEL SYSTEM
COOLING SYSTEM
ENGINE TOP END
CLUTCH
LUBRICATION SYSTEM
ENGINE REMOVAL/INSTALLATION
CRANKSHAFT/TRANSMISSION
WHEELS/TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
STEERING
FRAME
ELECTRICAL SYSTEM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KAWASAKI ZX636 NINJA ZX-6R 2003 ONWARD BIKE REPAIR SERVICE MANUAL
ENGINE COVERED:
636 cc LIQUID-COOLED DOHC 4-CYLINDER
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
FUEL SYSTEM
COOLING SYSTEM
ENGINE TOP END
CLUTCH
LUBRICATION SYSTEM
ENGINE REMOVAL/INSTALLATION
CRANKSHAFT/TRANSMISSION
WHEELS/TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
STEERING
FRAME
ELECTRICAL SYSTEM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
