The Kawasaki ZZ-R250 (model code EX250) represents a significant offering in the mid-displacement sportbike category, drawing from Kawasaki's extensive heritage in motorcycle engineering. Designed for both spirited riding and daily commuting, this model is recognized for its reliable 4-stroke, liquid-cooled, DOHC, 2-cylinder inline engine, displacing 248 cc. Its construction emphasizes a balance of performance and durability, making it a popular choice for riders seeking a capable and engaging machine. The ZZ-R250's lineage is rooted in providing accessible sport performance, with a focus on robust engineering and rider satisfaction.
This comprehensive service and repair manual provides detailed information essential for the maintenance and upkeep of your Kawasaki ZZ-R250. It covers all major mechanical and electrical systems, including in-depth procedures for engine disassembly and assembly, fuel and lubrication systems, cooling, clutch, transmission, brakes, suspension, and electrical components. The manual also includes routine maintenance schedules, troubleshooting guides, and detailed illustrations to assist owners, DIY enthusiasts, and professional technicians. Its purpose is to empower users with the knowledge required to ensure the longevity, optimal performance, and safe operation of their motorcycle.
KAWASAKI ZZ-R250 (EX250) BIKE FACTORY WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
248 cc 4-STROKE, 2-CYLINDER, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
FUEL SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
COOLING SYSTEM
ENGINE TOP END
CLUTCH SYSTEM
SHIFT MECHANISM
ENGINE RIGHT SIDE
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE BOTTOM END
TRANSMISSION
WHEEL & TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
FRAME & BODY
STEERING SYSTEM
CHARGING SYSTEM
ELECTRICAL SYSTEM
IGNITION SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KAWASAKI ZZ-R250 (EX250) BIKE FACTORY WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
248 cc 4-STROKE, 2-CYLINDER, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
FUEL SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
COOLING SYSTEM
ENGINE TOP END
CLUTCH SYSTEM
SHIFT MECHANISM
ENGINE RIGHT SIDE
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE BOTTOM END
TRANSMISSION
WHEEL & TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
FRAME & BODY
STEERING SYSTEM
CHARGING SYSTEM
ELECTRICAL SYSTEM
IGNITION SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.