This manual covers KTM 125/144/150/200 model motorcycles produced between 1999 and 2010, including variants such as SX, SXS, MXC, EGS, EXC, EXC SIX DAYS, XC, and XC-W. These liquid-cooled, 2-stroke, single-cylinder engines are renowned for their performance in Motocross, Enduro, and Cross-Country racing. KTM's engineering quality and off-road dominance are evident in these models, which have a strong heritage in championship-winning competition. The engines feature a digital CDI ignition system with variable timing and an expansion chamber design crucial for power delivery.
This Professional Service and Repair Manual provides comprehensive engine repair and servicing information, covering all aspects of engine systems including cooling, lubrication, fuel, ignition, and exhaust. It details engine internals such as the crankshaft, piston, cylinder, head, and valves, as well as transmission components, clutch, and starter motor. The manual offers detailed, step-by-step instructions for engine removal, disassembly, component servicing, assembly, and tuning, along with advanced diagnostics and troubleshooting guides. It is designed to assist KTM owners, independent repair shops, and motorcycle technicians in maintaining and repairing these performance-oriented machines.
KTM ENGINE REPAIR MANUAL
MODELS: 125/144/150/200
SX, SXS, MXC, EGS, EXC, EXC SIX DAYS, XC, XC-W
YEAR: 1999-10
Pages: 280
Language: English
This is the same manual used by professional technicians to maintain , service, diagnose and repair your vehicle. Is very detailed and contains step by step instructions and repair info. Download the service manual and fix your problems now.
The manual covers:
-Service info
-General information
-Removing and refitting engine
-Disassembling
-Servicing individual components
-Assembling engine
-Troubleshooting
-Technical specifications
-Periodic maintenance schedule
-Wiring diagram
File Format: PDF
Printable:Yes
Languages:English
Compatible:Win/Mac
Requirements: Adobe PDF Reader
Save Money $$ By doing your own repairs!
KTM ENGINE REPAIR MANUAL
MODELS: 125/144/150/200
SX, SXS, MXC, EGS, EXC, EXC SIX DAYS, XC, XC-W
YEAR: 1999-10
Pages: 280
Language: English
This is the same manual used by professional technicians to maintain , service, diagnose and repair your vehicle. Is very detailed and contains step by step instructions and repair info. Download the service manual and fix your problems now.
The manual covers:
-Service info
-General information
-Removing and refitting engine
-Disassembling
-Servicing individual components
-Assembling engine
-Troubleshooting
-Technical specifications
-Periodic maintenance schedule
-Wiring diagram
File Format: PDF
Printable:Yes
Languages:English
Compatible:Win/Mac
Requirements: Adobe PDF Reader
Save Money $$ By doing your own repairs!
