This manual covers the KTM 250/525 SX, MXC, EXC Racing Engine for the 2003 model year. KTM is renowned for its high-performance off-road motorcycles, with a strong racing pedigree in motocross and enduro. The SX, MXC, and EXC lines represent KTM's core off-road offerings, designed for aggressive off-road performance and racing applications. These engines, available in 250cc and 525cc variants, feature robust engineering and are built to withstand the demands of competitive riding.
This comprehensive service and repair manual, presented in English, provides essential information for owners and technicians. It details engine assembly and disassembly, including internal components such as pistons, crankshafts, and valves, as well as the fuel and electrical systems related to engine operation. The manual includes periodic maintenance schedules, troubleshooting guidance for common engine issues, and step-by-step repair instructions. With 167 pages of detailed information, including exploded diagrams, this resource enables effective maintenance, diagnosis, and repair, ensuring optimal performance and longevity of your KTM racing engine.
This is a COMPLETE Service Repair Manual for the KTM SPORTMOTORCYCLES 250 / 525 SX, MXC, EXC RACING ENGINE. Production model years 2003.
TABLE OF CONTENTS:
=======
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING ENGINE
7 ELECTRICAL
8 FUEL SYSTEM
9 TECHNICAL SPECIFICATIONS
10 PERIODIC MAINTENANCE SCHEDULE
11 WIRING DIAGRAMS
=======
Model Specification: KTM SPORTMOTORCYCLES 250 / 525 SX, MXC, EXC RACING ENGINE
Model Year: 2003
Language: English
File Format: PDF
Total Pages: 167
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
=======
WITH THIS MANUAL, YOU MAY MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR OWN. WITH STEP BY STEP INSTRUCTION & HIGHLY DETAILED EXPLODED PICTURES & DIAGRAMS TO SHOW YOU HOW TO COMPLETE THE REQUIRED JOB CORRECTLY & EFFICIENTLY. ALL REPAIR PROCEDURES ARE COVERED. IT'S THE SAME TYPE OF MANUAL THAT YOUR LOCAL DEALER/MECHANIC WOULD USE.
INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT..
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
FIND IT...PRINT IT...USE IT...then Trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
This is a COMPLETE Service Repair Manual for the KTM SPORTMOTORCYCLES 250 / 525 SX, MXC, EXC RACING ENGINE. Production model years 2003.
TABLE OF CONTENTS:
=======
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING ENGINE
7 ELECTRICAL
8 FUEL SYSTEM
9 TECHNICAL SPECIFICATIONS
10 PERIODIC MAINTENANCE SCHEDULE
11 WIRING DIAGRAMS
=======
Model Specification: KTM SPORTMOTORCYCLES 250 / 525 SX, MXC, EXC RACING ENGINE
Model Year: 2003
Language: English
File Format: PDF
Total Pages: 167
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
=======
WITH THIS MANUAL, YOU MAY MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR OWN. WITH STEP BY STEP INSTRUCTION & HIGHLY DETAILED EXPLODED PICTURES & DIAGRAMS TO SHOW YOU HOW TO COMPLETE THE REQUIRED JOB CORRECTLY & EFFICIENTLY. ALL REPAIR PROCEDURES ARE COVERED. IT'S THE SAME TYPE OF MANUAL THAT YOUR LOCAL DEALER/MECHANIC WOULD USE.
INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT..
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
FIND IT...PRINT IT...USE IT...then Trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
