This manual covers the KTM 450 EXC and 530 EXC models from 2008, including the EXC-R and EXC-R SIX DAYS variants, across various global markets such as the EU, Australia, the UK, USA, and South Africa. These high-performance enduro motorcycles are built with KTM's renowned 'Ready to Race' philosophy, offering robust engineering and exceptional capability for off-road riding and competitive use. The 450cc and approximately 530cc liquid-cooled, single-cylinder, 4-stroke engines, coupled with a 6-speed transmission and hydraulically operated clutch, provide potent performance tailored for challenging terrain.
This comprehensive service repair manual provides essential technical data and detailed procedures for maintaining and repairing your KTM 450/530 EXC. It covers all major systems, including the chassis, engine, powertrain, and electrical systems, with specific sections dedicated to disassembly, assembly, troubleshooting, and routine maintenance. Whether you are performing basic service or a complete engine rebuild, this manual offers the necessary guidance, including wiring diagrams, specifications, tolerances, and wear limits, to ensure your motorcycle remains in optimal condition.
2008 KTM 450 / 540 EXC Service Repair Manual Download
This is the most complete Service Repair manual for the 2008 KTM 450EXC 540EXC motorcycle.
This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
Models:
450 EXC-R EU
450 EXC-R AUS/UK
450 EXC-R SIX DAYS
450 EXC-R USA
450 XCR-W USA
450 XCR-W ZA
530 EXC-R EU
530 EXC-R AUS/UK
530 EXC-R SIX DAYS
530 EXC-R USA
530 XCR-W USA
530 XCR-W ZA
Service Repair Manual Covers:
MEANS OF REPRESENTATION
IMPORTANT NOTES
LOCATION OF SERIAL NUMBERS
MOTORCYCLE
01/FORK, TRIPLE CLAMP
03/FRAME
04/SHOCK ABSORBER, SWINGARM
05/EXHAUST
06/AIR FILTER
07/FUEL TANK, SEAT, TRIM
08/MASK, FENDER
09/FRONT WHEEL
10/REAR WHEEL
11/WIRING HARNESS, BATTERY
13/BRAKE SYSTEM
14/LIGHTING SYSTEM, INSTRUMENTS
30/ENGINE
30/DISASSEMBLING THE ENGINE
30/ENGINE - WORK ON THE INDIVIDUAL PARTS
30/ENGINE ASSEMBLY
31/CARBURETOR
32/CLUTCH
33/TRANSMISSION
35/WATER PUMP, COOLING SYSTEM
38/LUBRICATION SYSTEM
TROUBLESHOOTING
TECHNICAL DATA - ENGINE
TECHNICAL DATA - ENGINE TOLERANCES, WEAR LIMITS
TECHNICAL DATA - ENGINE TIGHTENING TORQUES
TECHNICAL DATA - CARBURETOR
TECHNICAL DATA - CARBURETOR TIGHTENING TORQUES
TECHNICAL DATA - CHASSIS
TECHNICAL DATA - FORK
TECHNICAL DATA - SHOCK ABSORBER
TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS
CLEANING
STORAGE
SERVICE SCHEDULE
WIRING DIAGRAM
SUBSTANCES
AUXILIARY SUBSTANCES
SPECIAL TOOLS
STANDARDS
INDEX
==================================================
High Quality PDF Manual, All pages are printable.
Instant Download
No Shipping Cost
No Need to Wait For A CD-ROM
File Format: PDF
Language: English
Compatible: All Versions of Windows & Mac
Requirements: Adobe PDF Reader
Thanks for visiting!
2008 KTM 450 / 540 EXC Service Repair Manual Download
This is the most complete Service Repair manual for the 2008 KTM 450EXC 540EXC motorcycle.
This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
Models:
450 EXC-R EU
450 EXC-R AUS/UK
450 EXC-R SIX DAYS
450 EXC-R USA
450 XCR-W USA
450 XCR-W ZA
530 EXC-R EU
530 EXC-R AUS/UK
530 EXC-R SIX DAYS
530 EXC-R USA
530 XCR-W USA
530 XCR-W ZA
Service Repair Manual Covers:
MEANS OF REPRESENTATION
IMPORTANT NOTES
LOCATION OF SERIAL NUMBERS
MOTORCYCLE
01/FORK, TRIPLE CLAMP
03/FRAME
04/SHOCK ABSORBER, SWINGARM
05/EXHAUST
06/AIR FILTER
07/FUEL TANK, SEAT, TRIM
08/MASK, FENDER
09/FRONT WHEEL
10/REAR WHEEL
11/WIRING HARNESS, BATTERY
13/BRAKE SYSTEM
14/LIGHTING SYSTEM, INSTRUMENTS
30/ENGINE
30/DISASSEMBLING THE ENGINE
30/ENGINE - WORK ON THE INDIVIDUAL PARTS
30/ENGINE ASSEMBLY
31/CARBURETOR
32/CLUTCH
33/TRANSMISSION
35/WATER PUMP, COOLING SYSTEM
38/LUBRICATION SYSTEM
TROUBLESHOOTING
TECHNICAL DATA - ENGINE
TECHNICAL DATA - ENGINE TOLERANCES, WEAR LIMITS
TECHNICAL DATA - ENGINE TIGHTENING TORQUES
TECHNICAL DATA - CARBURETOR
TECHNICAL DATA - CARBURETOR TIGHTENING TORQUES
TECHNICAL DATA - CHASSIS
TECHNICAL DATA - FORK
TECHNICAL DATA - SHOCK ABSORBER
TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS
CLEANING
STORAGE
SERVICE SCHEDULE
WIRING DIAGRAM
SUBSTANCES
AUXILIARY SUBSTANCES
SPECIAL TOOLS
STANDARDS
INDEX
==================================================
High Quality PDF Manual, All pages are printable.
Instant Download
No Shipping Cost
No Need to Wait For A CD-ROM
File Format: PDF
Language: English
Compatible: All Versions of Windows & Mac
Requirements: Adobe PDF Reader
Thanks for visiting!
