This manual covers the KTM 85 SX, a highly regarded motocross motorcycle produced from 2004 to 2013. Known for its performance and durability in demanding racing conditions, the 85 SX is a staple in KTM's mini-motocross lineup, representing a significant step for young riders. The motorcycle features a 1-cylinder, 2-stroke, water-cooled engine with a displacement of 84.93 cc, a 6-speed manual transmission, and hydraulically operated disc brakes front and rear. KTM's 'Ready to Race' philosophy is evident in the 85 SX's design, making it a competitive choice in its class.
This comprehensive workshop service and repair manual provides detailed information for owners and technicians. It includes step-by-step instructions with illustrations and diagrams for all major systems, including the powertrain, chassis, suspension, fuel and air systems, and electrical components. The manual covers routine maintenance, advanced diagnostics, troubleshooting, and complete disassembly and reassembly procedures. It also includes a parts catalog and owner's manual sections, empowering users to effectively maintain and repair their KTM 85 SX, ensuring optimal performance and longevity.
KTM 85 SX 85SX BIKE 2004-2013 WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
" PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED "
APPLICABLE MODEL:
KTM 85 SX (19/16)
KTM 85 SX (17/14)
ENGINE COVERED:
84.93 cc 1-CYLINDER, 2-STROKE, WATER-COOLED, REED INTAKE
CONTENTS:
IMPORTANT INFORMATION
SAFETY ADVICE
TECHNICAL DATA
SERVICE SCHEDULE
TIGHTENING TORQUE
STORAGE SYSTEM
SPECIAL TOOLS
FORK-TRIPLE CLAMP
HANDLEBAR CONTROLS
SHOCK ABSORBER
SWINGRAM SYSTEM
EXHAUST MANIFOLD
AIR FILTER SYSTEM
FUEL TANK
SEAT & TRIM SYSTEM
MASK & FENDER
WHEEL AND CHAIN
BRAKE SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
STATOR & ROTOR
KICKSTARTER SYSTEM
CONNECTING ROD-BEARING
CYLINDER & CYLINDER HEAD
CRANKSHAFT-CRANKPIN
TRANSMISSION SYSTEM
PRIMARY GEAR
CLUTCH SYSTEM
CARBURATOR SYSTEM
WATER PUMP
COOLING SYSTEM
LUBRICATION SYSTEM
IGNITION SYSTEM
CLEANING-PROTECTIVE TREATMENT
TROUBLESHOOTING
WIRING DIAGRAM
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KTM 85 SX 85SX BIKE 2004-2013 WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
" PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED "
APPLICABLE MODEL:
KTM 85 SX (19/16)
KTM 85 SX (17/14)
ENGINE COVERED:
84.93 cc 1-CYLINDER, 2-STROKE, WATER-COOLED, REED INTAKE
CONTENTS:
IMPORTANT INFORMATION
SAFETY ADVICE
TECHNICAL DATA
SERVICE SCHEDULE
TIGHTENING TORQUE
STORAGE SYSTEM
SPECIAL TOOLS
FORK-TRIPLE CLAMP
HANDLEBAR CONTROLS
SHOCK ABSORBER
SWINGRAM SYSTEM
EXHAUST MANIFOLD
AIR FILTER SYSTEM
FUEL TANK
SEAT & TRIM SYSTEM
MASK & FENDER
WHEEL AND CHAIN
BRAKE SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
STATOR & ROTOR
KICKSTARTER SYSTEM
CONNECTING ROD-BEARING
CYLINDER & CYLINDER HEAD
CRANKSHAFT-CRANKPIN
TRANSMISSION SYSTEM
PRIMARY GEAR
CLUTCH SYSTEM
CARBURATOR SYSTEM
WATER PUMP
COOLING SYSTEM
LUBRICATION SYSTEM
IGNITION SYSTEM
CLEANING-PROTECTIVE TREATMENT
TROUBLESHOOTING
WIRING DIAGRAM
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
