This manual covers the VL800 Intruder and its successor, the Boulevard C50, produced between 2001 and 2009. Renowned for its reliable 805cc V-twin engine, shaft drive, and classic cruiser styling, the C50 Boulevard offers a comfortable riding experience suitable for touring and everyday use. Key features include its accessible rider position, smooth power delivery, and robust construction, making it a popular choice in the cruiser motorcycle segment. This service repair manual provides comprehensive information for maintaining and repairing various chassis codes, including VL800, VL800T, VL800C, and their respective sub-variants.
This comprehensive service repair manual is designed to be an authoritative resource for owners, mechanics, and technicians. It details a wide array of maintenance procedures, from routine oil changes and filter replacements to more complex tasks such as engine disassembly, transmission overhauls, and electrical system diagnostics. The manual includes in-depth coverage of the engine, fuel and lubrication systems, chassis components, electrical system, and shaft drive, along with troubleshooting guides, wiring diagrams, and emissions control information. Its detailed instructions and specifications ensure proper upkeep and repair, helping to maintain the performance and longevity of your VL800 Intruder/Boulevard C50.
Suzuki VL800 VL 800 VL800T VL800C Intruder Boulevard C50 C50T
2001 2002 2003 2004 2005 2006 2007 2008 2009
VL800K2 ('02- MODEL) 11
VL800/TK6 ('06- MODEL) 16
VL800TK5 ('05- MODEL) 15
VL800K5 ('05- MODEL) 14
VL800K4 ('04- MODEL) 13
VL800K3
VL800/C/TK9 (”09 MODEL) 18
VL800/TK7 & TK8 ('07&’08- MODEL)
WIRING DIAGRAM 19
GENERAL INFORMATION 1
PERIODIC MAINTENANCE 2
ENGINE 3
SHAFT DRIVE 4
FUEL AND LUBRICATION SYSTEM 5
COOLING SYSTEM 6
CHASSIS 7
ELECTRICAL SYSTEM 8
SERVICING INFORMATION 9
EMISSION CONTROL INFORMATION 10
Suzuki VL800 VL 800 VL800T VL800C Intruder Boulevard C50 C50T
2001 2002 2003 2004 2005 2006 2007 2008 2009
VL800K2 ('02- MODEL) 11
VL800/TK6 ('06- MODEL) 16
VL800TK5 ('05- MODEL) 15
VL800K5 ('05- MODEL) 14
VL800K4 ('04- MODEL) 13
VL800K3
VL800/C/TK9 (”09 MODEL) 18
VL800/TK7 & TK8 ('07&’08- MODEL)
WIRING DIAGRAM 19
GENERAL INFORMATION 1
PERIODIC MAINTENANCE 2
ENGINE 3
SHAFT DRIVE 4
FUEL AND LUBRICATION SYSTEM 5
COOLING SYSTEM 6
CHASSIS 7
ELECTRICAL SYSTEM 8
SERVICING INFORMATION 9
EMISSION CONTROL INFORMATION 10
