The Toyota 5FDC series represents a robust line of diesel-powered forklift trucks designed for demanding industrial applications. This manual covers models 5FDC20, 5FDC25, and 5FDC30, highlighting the durable diesel engine, advanced hydraulic systems, and sturdy construction that define Toyota's commitment to reliability and efficiency in material handling equipment. These forklifts are engineered for consistent power and precise load handling, making them a dependable choice for various operational needs.
This comprehensive workshop service repair manual provides extensive coverage for the operation, maintenance, and repair of the Toyota 5FDC series diesel forklift trucks. It includes detailed procedures for all major systems, such as the engine, drivetrain, steering, brakes, and material handling hydraulics. With in-depth technical specifications, troubleshooting guidance, diagnostic procedures, and clear repair instructions, this manual serves as an essential resource for owners, mechanics, and technicians to ensure the optimal performance, longevity, and safe operation of their equipment.
Original Illustrated Factory Workshop Service Manual for Toyota Diesel Forklift Truck Type 5FDC.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
5FDC20
5FDC25
5FDC30
Format: PDF, 461 Pages
Language: English
Contents:
GENERAL
VEHICLE EXTERIOR VIEWS
VEHICLE MODELS
ABBREVIATIONS & TIPS ON OPERATION .
STANDARD BOLT & NUT TIGHTENING TORQUE .
PRECOAT BOLTS
HIGH PRESSURE HOSE FllTlNG
TIGHTENING TORQUE .
FRAME NUMBER
SAFE LOAD BY WIRE ROPE
SUSPENSION ANGLE
WIRE ROPE SUSPENSION ANGLE LIST
CAPACITY AND TYPES OF
SPECIFIED LUBRICANTS .
LUBRICATION
PERIODIC MAINTENANCE TABLE .
PERIODIC REPLACEMENT PARTS &
LUBRICANTS
ENGINE
GENERAL
ENGINE PERFORMANCE
ENGINE PERFORMANCE CURVES
ENGINE ASSY W/TORQUE CONVERTER
TRANSMISSION . .
ENGINE ASSY
ENGINE SPEED ADJUSTMENT
AIR CLEANER
RADIATOR
MUFFLER & EXHAUST PIPE
BATTERY
STARTING MOTOR
ALTERNATOR
ACCELERATOR PEDAL
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
TROUBLESHOOTING
COMPONENTS
UPPER COVER
TORQUE CONVERTER
OIL PUMP
TRANSMISSION ASSY
SHIFT LEVER
INCHING BRAKE PEDAL
PROPELLER SHAFT
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT AXLE SHAFT & HUB
REAR AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
REAR AXLE ASSY
REAR WHEEL ALIGNMENT
REARWHEELS
STEERING
GENERAL
CONSTRUCTION
FUNCTION
RELIEF VALVE
COMPONENTS
SPECIFICATIONS
STEERING GEAR BOX ASSY
MAST JACKET ASSY .
BRAKE
BRAKE SYSTEM DIAGRAM
SPECIFICATIONS
FRONT BRAKE
COMPONENTS
FRONT BRAKE ASSY
BRAKE AIR BLEEDING .
TEST (AUTOMATIC ADJUSTER FUNCTION TEST) . .
BRAKE BOOSTER .
PARKING BRAKE
BRAKE PEDAL
BODY
BODY FRAME
COMBINATION METER
ELECTRICAL WIRING DIAGRAM
MATERIAL HANDLING SYSTEM
GENERAL
HYDRAULIC PIPING
RETURN FILTER & SUCTION STRAINER
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
MAST
V MAST ASSY
FV MAST ASSY
FSV MAST ASSY
CYLINDER
LlFT CYLINDER (V)
REAR LlFT CYLINDER (FSV. FV)
GENERAL
SPECIFICATIONS
COMPONENTS
LlFT CYLINDER (V)
REAR LIFT CYLINDER (FSV. FV)
FLOW REGULATOR VALVE (V. FSV. FV)
SAFETY DOWN VALVE (V. FSV. FV)
TlLT CYLINDER (V. FSV. FV)
GENERAL
SPECIFICATIONS
COMPONENTS
TILT CYLINDER
FRONT LlFT CYLINDER (FSV. FV)
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT LIFT CYLINDER (FSV. FV)
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OIL PUMP ASSY
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY
OIL CONTROL VALVE LINK
APPENDIX
SST (SPECIAL SERVICE TOOLS)
SERVICE STANDARDS
Original Illustrated Factory Workshop Service Manual for Toyota Diesel Forklift Truck Type 5FDC.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
5FDC20
5FDC25
5FDC30
Format: PDF, 461 Pages
Language: English
Contents:
GENERAL
VEHICLE EXTERIOR VIEWS
VEHICLE MODELS
ABBREVIATIONS & TIPS ON OPERATION .
STANDARD BOLT & NUT TIGHTENING TORQUE .
PRECOAT BOLTS
HIGH PRESSURE HOSE FllTlNG
TIGHTENING TORQUE .
FRAME NUMBER
SAFE LOAD BY WIRE ROPE
SUSPENSION ANGLE
WIRE ROPE SUSPENSION ANGLE LIST
CAPACITY AND TYPES OF
SPECIFIED LUBRICANTS .
LUBRICATION
PERIODIC MAINTENANCE TABLE .
PERIODIC REPLACEMENT PARTS &
LUBRICANTS
ENGINE
GENERAL
ENGINE PERFORMANCE
ENGINE PERFORMANCE CURVES
ENGINE ASSY W/TORQUE CONVERTER
TRANSMISSION . .
ENGINE ASSY
ENGINE SPEED ADJUSTMENT
AIR CLEANER
RADIATOR
MUFFLER & EXHAUST PIPE
BATTERY
STARTING MOTOR
ALTERNATOR
ACCELERATOR PEDAL
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
TROUBLESHOOTING
COMPONENTS
UPPER COVER
TORQUE CONVERTER
OIL PUMP
TRANSMISSION ASSY
SHIFT LEVER
INCHING BRAKE PEDAL
PROPELLER SHAFT
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT AXLE SHAFT & HUB
REAR AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
REAR AXLE ASSY
REAR WHEEL ALIGNMENT
REARWHEELS
STEERING
GENERAL
CONSTRUCTION
FUNCTION
RELIEF VALVE
COMPONENTS
SPECIFICATIONS
STEERING GEAR BOX ASSY
MAST JACKET ASSY .
BRAKE
BRAKE SYSTEM DIAGRAM
SPECIFICATIONS
FRONT BRAKE
COMPONENTS
FRONT BRAKE ASSY
BRAKE AIR BLEEDING .
TEST (AUTOMATIC ADJUSTER FUNCTION TEST) . .
BRAKE BOOSTER .
PARKING BRAKE
BRAKE PEDAL
BODY
BODY FRAME
COMBINATION METER
ELECTRICAL WIRING DIAGRAM
MATERIAL HANDLING SYSTEM
GENERAL
HYDRAULIC PIPING
RETURN FILTER & SUCTION STRAINER
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
MAST
V MAST ASSY
FV MAST ASSY
FSV MAST ASSY
CYLINDER
LlFT CYLINDER (V)
REAR LlFT CYLINDER (FSV. FV)
GENERAL
SPECIFICATIONS
COMPONENTS
LlFT CYLINDER (V)
REAR LIFT CYLINDER (FSV. FV)
FLOW REGULATOR VALVE (V. FSV. FV)
SAFETY DOWN VALVE (V. FSV. FV)
TlLT CYLINDER (V. FSV. FV)
GENERAL
SPECIFICATIONS
COMPONENTS
TILT CYLINDER
FRONT LlFT CYLINDER (FSV. FV)
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT LIFT CYLINDER (FSV. FV)
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OIL PUMP ASSY
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY
OIL CONTROL VALVE LINK
APPENDIX
SST (SPECIAL SERVICE TOOLS)
SERVICE STANDARDS
